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Winchester by Mortex Products Inc. / Fort Worth, TX 76106

   

 

 

WG

 

 Installation Instructions

11

NATURAL GAS

ELEVATION

60,000 BTU FURNACE

70,000 BTU FURNACE

77,000 BTU FURNACE

90,000 BTU FURNACE

 

   PART NO

  ORIF DIA    DRILL SIZE     PART NO   ORIF DIA   DRILL SIZE     PART NO    ORIF DIA   DRILL SIZE     PART NO    ORIF DIA

  DRILL SIZE

SEA LEVEL 75AG-144

0.144

27

75AG-157

0.157

22

75AG-166

0.166

19

75AG-173

0.173

17

2000

75AG-1405

0.1405

28

75AG-154

0.154

23

75AG-161

0.161

20

75AG-1695

0.1695

18

3000

75AG-1405

0.1405

28

75AG-152

0.152

24

75AG-161

0.161

20

75AG-166

0.166

19

4000

75AG-136

0.136

29

75AG-1495

0.1495

25

75AG-159

0.159

21

75AG-166

0.166

19

5000

75AG-136

0.136

29

75AG-147

0.147

26

75AG-157

0.157

22

75AG-161

0.161

20

6000

75AG-136

0.136

29

75AG-144

0.144

27

75AG-154

0.154

23

75AG-159

0.159

21

7000

75AG-1285

0.1285

30

75AG-144

0.144

27

75AG-1495

0.1495

25

75AG-157

0.157

22

8000

75AG-1285

0.1285

30

75AG-1405

0.1405

28

75AG-147

0.147

26

75AG-154

0.154

23

9000

75AG-1285

0.1285

30

75AG-136

0.136

29

75AG-144

0.144

27

75AG-152

0.152

24

10000

75AG-120

0.120

31

75AG-136

0.136

29

75AG-1405

0.1405

28

75AG-147

0.147

26

PROPANE (LP) GAS

ELEVATION

60,000 BTU FURNACE

70,000 BTU FURNACE

77,000 BTU FURNACE

90,000 BTU FURNACE

 

    PART NO   ORIF DIA    DRILL SIZE    PART NO

  ORIF DIA   DRILL SIZE    PART NO

   ORIF DIA   DRILL SIZE     PART NO    ORIF DIA   DRILL SIZE

SEA LEVEL 75AG-086

0.086

44

75AG-0935

0.0935

42

75AG-096

0.096

41

75AG-104

0.104

37

2000

75AG-082

0.082

45

75AG-0935

0.0935

42

75AG-0935

0.0935

42

75AG-1015

0.1015

38

3000

75AG-082

0.082

45

75AG-089

0.089

43

75AG-0935

0.0935

42

75AG-0995

0.0995

39

4000

75AG-082

0.082

45

75AG-089

0.089

43

75AG-0935

0.0935

42

75AG-0995

0.0995

39

5000

75AG-081

0.081

46

75AG-089

0.089

43

75AG-089

0.089

43

75AG-098

0.098

40

6000

75AG-0785

0.0785

47

75AG-086

0.086

44

75AG-089

0.089

43

75AG-096

0.096

41

7000

75AG-0785

0.0785

47

75AG-086

0.086

44

75AG-086

0.086

44

75AG-0935

0.0935

42

8000

75AG-076

0.076

48

75AG-082

0.082

45

75AG-086

0.086

44

75AG-0935

0.0935

42

HIGH ALTITUDE DERATE CHART - MAIN BURNER ORIFICE SIZE

 

Reference: NFPA No. 54, ANSI Z 223.1 National Fuel Gas Code

Table shows 4% Input Reduction per 1,000 feet elevation

For canadian High Alitude (2,000-4,500 feet), reduce gas pressure to burner manifold (manifold Ps.) to 3.0” W.C. for Natural Gas and 9.0 W.C. for  LP (Propane) Gas

Winchester Gas Furnace

 Installation Instructions

KIT PART NUMBER

ALTITUDE

FURNACE INPUT

G18HA0601

0 - 5000 FT

60,000

G18HA0602

6,000 - 10,000 FT

60,000

G18HA0701

0 - 5000 FT

70,000

G18HA0702

6,000 - 10,000 FT

70,000

G18HA0771

0 - 5000 FT

77,000

G18HA0772

6,000 - 10,000 FT

77,000

G18HA0901

0 - 5000 FT

90,000

G18HA0902

6,000 - 10,000 FT

90,000

HIGH ALTITUDE ORIFICE CONVERSION KITS

Summary of Contents for WG SERIES

Page 1: ...ranty CHECKLIST FURNACE START UP 1 Has furnace roof jack crown been correctly installed 2 Has the furnace gas valve and burner orifice been cleaned 3 Is the gas line outlet pressure set for the fuel u...

Page 2: ...0 X 1 For elevations above 2 000 feet reduce input 4 for each 1 000 ft elevation above sea level Must Use RJS Roof Jack for Sloped Roof or RJF Roof Jack for Flat Roof 1 2 FPT 115 VAC 60 Hz 1 PH 15 Amp...

Page 3: ...ATION STANDARDS CODE COMPLIANCE The installer shall become familiar with and follow all local codes and regulations which govern the installation of this furnace Where applicable local codes may take...

Page 4: ...The cross sectional area of the return system when located in the floor or ceiling of the manufactured home leading into the closet is to be not less than that of the opening specified on the applian...

Page 5: ...Winchester by Mortex Products Inc Fort Worth TX 76106 WG Installation Instructions Winchester Gas Furnace Installation Instructions 5...

Page 6: ...Furnace Installation Instructions Winchester by Mortex Products Inc Fort Worth TX 76106 WG Installation Instructions 6 FIG E Duct Connector 90 DCU0 01 1 4 90 DCU0 01 6 8 90 DCU0 01 8 12 FIG E Duct Con...

Page 7: ...bring in outside combustion air for the burner 7 Do not install furnace with any other type of venting system A HAZARDOUS CONDITION MAY RESULT FURNACE W COIL CASE SIDE VIEW FURNACE W COIL CASE SIDE V...

Page 8: ...e 7 collar 5 Check and make sure the combustion air pipe is fully seated Then drive a 10 sheet metal screw attaching pipe firmly to furnace collar 6 Install optional ceiling trim ring 90 TRM RNG 7 On...

Page 9: ...d a door Choose a location where the temerature will be reasonbly representative of other living areas the thermostat is controlling CONNECT THERMOSTAT WIRES When installing a furnace with a cooling c...

Page 10: ...input to the furnace is too high due to excessive pressure wrong size burner orifice no orifice high altitude etc the burner flame will be sooty especially with Propane gas This type of furnace operat...

Page 11: ...SIZE PART NO ORIF DIA DRILL SIZE PART NO ORIF DIA DRILL SIZE PART NO ORIF DIA DRILL SIZE SEA LEVEL 75AG 086 0 086 44 75AG 0935 0 0935 42 75AG 096 0 096 41 75AG 104 0 104 37 2000 75AG 082 0 082 45 75AG...

Page 12: ...ning is installed 2 Check to make sure that electrical power is on at the furnace and the furnce breaker has not tripped 3 Make sure that the filters are clean and return grills are not obstructed The...

Page 13: ...12 OR 42 BLOWER 10 X 8 WHEEL 1 3 HP 3 SPD MOTOR Accessory PN 87 1008 312A1 CFM NO COIL LO 980 950 910 875 825 MED 1220 1170 1120 1065 1015 HI 1460 1400 1340 1270 1195 CFM WITH COIL LO 945 905 865 815...

Page 14: ...uctions HEAT ONLY MODELS UTEC TI BOARD WIRING DIAGRAM FLASH CODES 1 FLASH IGNITION FAILURE 2 FLASHES STEADY ON 3 FLASHES 4 FLASHES 5 FLASHES NORMAL OPERATION COMBUSTION AIR SWITCH FAILED TO CLOSE COMB...

Page 15: ...OARD WIRING DIAGRAM FLASH CODES 1 FLASH IGNITION FAILURE 2 FLASHES STEADY ON 3 FLASHES 4 FLASHES 5 FLASHES NORMAL OPERATION COMBUSTION AIR SWITCH FAILED TO CLOSE COMBUSTION AIR SWITCH STUCK CLOSED LIM...

Page 16: ...ons COROLA BOARD WIRING DIAGRAM FLASH CODES 1 FLASH IGNITION FAILURE 2 FLASHES STEADY ON 3 FLASHES 4 FLASHES 5 FLASHES NORMAL OPERATION COMBUSTION AIR SWITCH FAILED TO CLOSE COMBUSTION AIR SWITCH STUC...

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