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Thank you for buying a WINCHMAX hydraulic winch suitable for mid duty commercial 

vehicle recovery operations. By correctly installing and using this product within its 

limitations, as per the instructions provided and general good practice, you can expect 

many years of trouble-free service.

IMPORTANT 

PLEASE READ AND UNDERSTAND THIS ENTIRE MANUAL BEFORE INSTALLING OR 
OPERATING THIS PRODUCT – FAILURE TO DO SO COULD RESULT IN DAMAGE TO 

PROPERTY, SERIOUS INJURY OR DEATH. UNDERTAKE A FULL SAFETY CHECK AND  

RISK ASSESSMENT BEFORE EACH USE. ONLY SUITABLY TRAINED AND QUALIFIED 

OPERATORS SHOULD USE THE WINCH.

Whilst we have attempted to provide comprehensive guidance for the safe operation of 

this winch, it remains the operator’s responsibility to evaluate and minimise the potential 

risk before and during every operation. Please ensure that this guide is kept with the 

winch for easy reference and do not hesitate to contact WINCHMAX if you require any 

clarification of its contents. 

Warnings and General Safety Information

•  No loose clothing or jewellery should be worn to prevent entanglement in moving 

parts.

• 

Good quality overalls, non-slip protective footwear, thick leather gloves and eye 

protection should be worn.

• 

It is the operator’s responsibility to ensure he/she and all spectators remain at a safe 

distance. For spectators, this should be at least 1.5 times the rope length being used.

• 

Never stand between the winch and the load.

• 

Never use a damaged winch. Check your winch thoroughly, including all electrical 

connections before use. Any damaged parts should be replaced, using only genuine 

WINCHMAX parts.

• 

Check the direction of rotation is correct, the wire must load on and off the bottom 

of the drum.

• 

If a wire rope breaks or pulls loose under load it can lash back with significant force. 

We recommend using a heavy winch blanket/damper draped over the rope towards 

the hook end to reduce whiplash in the event of rope failure. 

• 

Protect the winch from shock/snatch loads - do not allow the winch rope to be 

yanked by a rolling load or moving vehicle as this could momentarily more than 

double the load on the rope potentially causing catastrophic failure. 

• 

Never drive your vehicle to assist the winch in any way.

• 

Do not use the winch rope to tow vehicles.

• 

Do not submerge winch.

• 

Do not use winch if the rope is frayed or damaged.

• 

Always use hand saver tab and protective gloves when handling the hook, or applying 

hand tension when loading the rope back into the drum. 

Summary of Contents for Hydraulic Winch

Page 1: ...AND OPERATING OWNERS GUIDE WINCHMAX HYDRAULIC RANGE 10 000lb 15 000lb 20 000lb VERY IMPORTANT YOU MUST READ AND UNDERSTAND THIS GUIDE BEFORE INSTALLING AND OPERATING YOUR WINCH WINCHMAX LTD WWW WINCHM...

Page 2: ...slip protective footwear thick leather gloves and eye protection should be worn It is the operator s responsibility to ensure he she and all spectators remain at a safe distance For spectators this s...

Page 3: ...per For these instructions we are describing installation using a pre drilled WINCHMAX mounting plate suitable for flatbed installations The winch must be mounted with the direction of pull perpendicu...

Page 4: ...ING the hydraulic supply must be fitted with a suitable regulator Do not exceed the rated pressure or flow for the winch The connection and set up of the hydraulic supply should only be undertaken by...

Page 5: ...on rotate the drum to a convenient position so that the rope holes in the drum are at the front Feed the drum end of the rope through the fairlead UNDER the drum and back through the rope hole so that...

Page 6: ...suitable anchor point Re check all cable rigging before commencing Plug in the winch hand controller Feed the hand controller around the front of the vehicle and through the driver s window Operate t...

Page 7: ...ed A summary of these follows below 10 strands or more broken within a 25mm length of the rope Visible signs of stretching reduced diameter along part of length or is 10 less than its original diamete...

Page 8: ...Parts diagram...

Page 9: ...ary gear assembly 2 1 12 Hexagon bolt M6 X 15 1 13 Clutch handle 1 14 Clutch handle localizer housing 1 15 Spring 1 16 Clutch handle localizer 1 17 Gearbox 1 18 Paper washer 2 19 Gearbox base 1 20 Spr...

Page 10: ...Hook Zinc Plated Safety Catch Fairlead 4 way Roller wire rope Hawse synthetic rope Weight GW 62kg 136lb Layer Rated Line pull lb Pull per layer kg Line speed m min 1 15000 6780 4 81 2 12100 5470 5 96...

Page 11: ...ne Speed 6 5m min 21 3 ft min Winch Finish Original Orange Powder Coated Warranty WINCHMAX LTD provides a limited lifetime warranty for all its products It is the owner s responsibility to remove and...

Page 12: ...WINCHMAX LTD info winchmax co uk www winchmax co uk The Powerhouse Earsham Hall Bungay Suffolk NR3452AN Tel 44 0 1986899266 Registered in England No 4083040...

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