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• 

When there is approx. 3m of rope left to be spooled in, using the hand saver to hold 

the hook, reverse the winch slightly to allow the hook to be released.

• 

Maintaining tension on the rope, pulse the remote to take in the remaining rope and 

then anchor the hook onto a suitable mounting point on the vehicle.

•  When wire rope is new it is greasy and springy and can easily unwind on the drum if 

tension is ever released. 

• 

If the outer wraps of a wire rope do ‘unwind’ then you must pull the whole rope out 

and re-spool under tension. Failure to observe this could result in the failure of the 

drum fixing.

WINCH OPERATION

(This describes using the winch on a vehicle for self-recovery. Modify the procedure as 

required where you are using the winch to recover a second vehicle)

• 

Ensure vehicle is secure by applying parking brake or chocking wheels. 

• 

The gearbox handle has two positions ‘engaged’ and ‘disengaged’. For free spool 

the gearbox should be disengaged. For power operation, the gearbox must be fully 

‘engaged’.

• 

Power out (for a short distance) or free-spool the cable out and connect the hook to 

a suitable anchor point. 

• 

Re-check all cable rigging before commencing.

• 

Plug in the winch hand controller. Feed the hand controller around the front of the 

vehicle and through the driver’s window.

•  Operate the winch whilst guiding the path of the winch with the vehicle steering as 

necessary.

• 

You must ensure that the cable winds evenly onto the drum. Acute angle winching 

can result in rope bunching on the drum and excessive lateral loading resulting in 

damage to the drum flanges and cross-bars.

• 

When the operation has been completed inspect the rope, if it has not spooled 

tightly and evenly it should be pulled out and re-spooled correctly under tension for 

next use.

• 

Do not exceed the maximum rated load of your winch.

•  We recommend the use of a snatch block and double line technique for any loads 

exceeding 50% of winch rating. Always anchor hook back to suitable chassis fixing, 

not the winch mounting plate.

• 

A minimum of 4 tight wraps on the drum must be maintained to prevent failure of 

drum fixing. Do not pull wire rope out past the red marking.

• 

The clutch must be fully engaged for any powered winching operation. Do not 

attempt to disengage the clutch under load.

• 

Do not attempt to re-engage clutch while the winch is running.

• 

Never use vehicle traction to assist the winch in any way.

Summary of Contents for Hydraulic Winch

Page 1: ...AND OPERATING OWNERS GUIDE WINCHMAX HYDRAULIC RANGE 10 000lb 15 000lb 20 000lb VERY IMPORTANT YOU MUST READ AND UNDERSTAND THIS GUIDE BEFORE INSTALLING AND OPERATING YOUR WINCH WINCHMAX LTD WWW WINCHM...

Page 2: ...slip protective footwear thick leather gloves and eye protection should be worn It is the operator s responsibility to ensure he she and all spectators remain at a safe distance For spectators this s...

Page 3: ...per For these instructions we are describing installation using a pre drilled WINCHMAX mounting plate suitable for flatbed installations The winch must be mounted with the direction of pull perpendicu...

Page 4: ...ING the hydraulic supply must be fitted with a suitable regulator Do not exceed the rated pressure or flow for the winch The connection and set up of the hydraulic supply should only be undertaken by...

Page 5: ...on rotate the drum to a convenient position so that the rope holes in the drum are at the front Feed the drum end of the rope through the fairlead UNDER the drum and back through the rope hole so that...

Page 6: ...suitable anchor point Re check all cable rigging before commencing Plug in the winch hand controller Feed the hand controller around the front of the vehicle and through the driver s window Operate t...

Page 7: ...ed A summary of these follows below 10 strands or more broken within a 25mm length of the rope Visible signs of stretching reduced diameter along part of length or is 10 less than its original diamete...

Page 8: ...Parts diagram...

Page 9: ...ary gear assembly 2 1 12 Hexagon bolt M6 X 15 1 13 Clutch handle 1 14 Clutch handle localizer housing 1 15 Spring 1 16 Clutch handle localizer 1 17 Gearbox 1 18 Paper washer 2 19 Gearbox base 1 20 Spr...

Page 10: ...Hook Zinc Plated Safety Catch Fairlead 4 way Roller wire rope Hawse synthetic rope Weight GW 62kg 136lb Layer Rated Line pull lb Pull per layer kg Line speed m min 1 15000 6780 4 81 2 12100 5470 5 96...

Page 11: ...ne Speed 6 5m min 21 3 ft min Winch Finish Original Orange Powder Coated Warranty WINCHMAX LTD provides a limited lifetime warranty for all its products It is the owner s responsibility to remove and...

Page 12: ...WINCHMAX LTD info winchmax co uk www winchmax co uk The Powerhouse Earsham Hall Bungay Suffolk NR3452AN Tel 44 0 1986899266 Registered in England No 4083040...

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