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MAINTAINING YOUR WINCH

• 

The winch should be operated at least once a month: power out approx. 10m of 

cable, free spool 5m, then power back in under minimum 100kg load.

• 

Regularly check all fixing bolts and the crossbar fixings are secure.

•  All moving parts are permanently lubricated with grease and with normal use do not 

need greasing for the life of the winch.

• 

Clean your winch after use, use only low-pressure water and a brush to rinse off any 

dirt.

•  Once dry you should use a light spray oil to coat the winch and wire rope before 

installing the winch cover.

• 

The winch should not be immersed in dirty water.

• 

Replace any damaged components before next use.

CARE OF THE ROPE - Wire Rope

Wire Ropes Directive ISO 4309:2004/2010 details the guideline for the care and 

maintenance of wire rope and provides the criteria by which rope should be replaced. A 

summary of these follows below
• 

10 strands or more broken within a 25mm length of the rope

• 

Visible signs of stretching (reduced diameter along part of length) or is 10% less than 

its original diameter at any point along its length.

• 

Excessive corrosion.

• 

Deformed twisted, kinked or bent.

• 

Faulty or broken hook or hook safety catch.

•  Never use the hook to link back to the rope
• 

Always ensure that the rope spools tightly and neatly back onto the drum.

• 

Dress the rope and hook with light oil to inhibit corrosion.

• 

Keep the winch covered when not in use.

CARE OF THE ROPE - Synthetic Rope

• 

Do not allow the rope to contact sharp or abrasive objects.

• 

Avoid immersion in dirty water.

• 

Do not expose to strong detergents, fuels, oils or anti-freeze solutions.

• 

After use, pull out the rope, wash, dry and carefully re-spool onto the drum.

• 

The first 2-3m from the hook end is the most exposed and so vulnerable to damage. 

The use of a protective rope protector is recommended.

• 

Keep winch covered when not in use.

• 

Replace rope if there is any significant fibre damage 

Summary of Contents for Hydraulic Winch

Page 1: ...AND OPERATING OWNERS GUIDE WINCHMAX HYDRAULIC RANGE 10 000lb 15 000lb 20 000lb VERY IMPORTANT YOU MUST READ AND UNDERSTAND THIS GUIDE BEFORE INSTALLING AND OPERATING YOUR WINCH WINCHMAX LTD WWW WINCHM...

Page 2: ...slip protective footwear thick leather gloves and eye protection should be worn It is the operator s responsibility to ensure he she and all spectators remain at a safe distance For spectators this s...

Page 3: ...per For these instructions we are describing installation using a pre drilled WINCHMAX mounting plate suitable for flatbed installations The winch must be mounted with the direction of pull perpendicu...

Page 4: ...ING the hydraulic supply must be fitted with a suitable regulator Do not exceed the rated pressure or flow for the winch The connection and set up of the hydraulic supply should only be undertaken by...

Page 5: ...on rotate the drum to a convenient position so that the rope holes in the drum are at the front Feed the drum end of the rope through the fairlead UNDER the drum and back through the rope hole so that...

Page 6: ...suitable anchor point Re check all cable rigging before commencing Plug in the winch hand controller Feed the hand controller around the front of the vehicle and through the driver s window Operate t...

Page 7: ...ed A summary of these follows below 10 strands or more broken within a 25mm length of the rope Visible signs of stretching reduced diameter along part of length or is 10 less than its original diamete...

Page 8: ...Parts diagram...

Page 9: ...ary gear assembly 2 1 12 Hexagon bolt M6 X 15 1 13 Clutch handle 1 14 Clutch handle localizer housing 1 15 Spring 1 16 Clutch handle localizer 1 17 Gearbox 1 18 Paper washer 2 19 Gearbox base 1 20 Spr...

Page 10: ...Hook Zinc Plated Safety Catch Fairlead 4 way Roller wire rope Hawse synthetic rope Weight GW 62kg 136lb Layer Rated Line pull lb Pull per layer kg Line speed m min 1 15000 6780 4 81 2 12100 5470 5 96...

Page 11: ...ne Speed 6 5m min 21 3 ft min Winch Finish Original Orange Powder Coated Warranty WINCHMAX LTD provides a limited lifetime warranty for all its products It is the owner s responsibility to remove and...

Page 12: ...WINCHMAX LTD info winchmax co uk www winchmax co uk The Powerhouse Earsham Hall Bungay Suffolk NR3452AN Tel 44 0 1986899266 Registered in England No 4083040...

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