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OPM-135/C

REFILLING COOLANT

  1. Remove radiator cap. 

Slowly 

add coolant to the filler 

  opening.

  2. Loosen the air bleeder plug of the EGR cooler to 

    remove any air from the coolant. 

  3. Tighten the air bleeder plug when the coolant 

  overflows.

  4. Firmly close the radiator cap.

  5. Fill the reserve tank up to the specified level, close the 

    reserve tank cap.   

CHANGING AIR FILTER

Do NOT remove filter while engine is running.

  1. Remove the air filter cover (4) after having released the 

    two quick closing hooks (3).

  2. Remove the filter (5). During this operation, take care 

    to ensure that no dust enters the sleeve.

  3. Position the filter (5) in its seat.

  4. Replace the cover (4) of the air filter and lock it in place 

    using the two quick release hooks (3).

CHECKING WATER IN FUEL FILTER

WARNING: EQUIPMENT DAMAGE

Clean the exhaust valve prior to checking the pre-filter to 

reduce the risk for system contamination.

Do NOT perform while the engine is running.

  1. Place a container for collecting  

 

 liquids under the pre-filter.

 

  2. Unscrew the plug located at the 

 

 bottom of the filter.

  3. Drain the fluid until only fuel

 

 comes out.

  4. Fully hand-tighten the plug.

 

  5. Dispose of liquid in accordance 

 

 to local codes. DO NOT dispose 

    or allow liquid to seep into the 

    ground or sewer systems, doing 

    so will cause environmental damage.

CLEANING RADIATOR

The surfaces of the radiator come into contact with the 

outside air and can be subject to deposits and impurities. 

Clean in accordance to the maintenance schedule with 

compressed air or steam.

CHANGING THE FUEL FILTER

  1. Loosen the drain plug and air 

    bleeder plug to discharge the 

    fuel inside the filter.

  2. Using a filter wrench, remove 

  the 

case.

  3. Replace the O-ring of the case 

    and drain plug with the new 

    ones, place the new element 

    in the case. Thinly apply fuel 

    on the O-Ring and screw in the 

  element. 

  4. Remove air from the fuel.

STORAGE

PREPARING THE ENGINE FOR A LONG PERIOD 

OF INACTIVITY

In the case of a planned period of inactivity that lasts longer 

than two months, to prevent the interior parts of the 

engine and some components of the injection system from 

oxidizing, prepare the engine as follows:

  1. Drain the lubricant oil from the sump after heating the 

  engine.

  2. Pour 30/M protective oil into the engine up to the 

    “minimum” level indicated on the oil level dipstick. Start 

    the engine and run it for approx. 5 min.

  3. Drain the fuel from the injection circuit, from the filter 

    and from the injection pump channels.

  4. Connect the fuel circuit to a tank containing CFB 

Summary of Contents for DR20I4-/1 Series

Page 1: ...AL 1 DEG ANGULAR 9 15 2016 ZJF COPY YOUR MODEL AND SERIAL NUMBER HERE No other WINCO generator has the same serial number as yours If you should ever need to contact us on this unit it will help us to...

Page 2: ...FILTER CLEANING RADIATOR CHANGING THE FUEL FILTER STORAGE MAINTENANCE SCHEDULE TROUBLESHOOTING TABLE 16 ENGINE HARNESS SCHEMATIC 17 WIRING SIZE TABLE 17 DSE7310 WIRING DIAGRAM 18 WIRING DIAGRAMS 19 LI...

Page 3: ...k exhaust gas asphyxiation or fire Please read all safety instructions carefully before installation or use Keep these instructions handy for future reference Take special note and follow all warnings...

Page 4: ...everal of the major components also have their own individual data plates providing additional information to document build data for warranty and replacements parts Be sure to have the main WINCO uni...

Page 5: ...enerator for operation take a couple of minutes to ensure the unit you have received is the correct model and review the specification pages in this manual to ensure that this unit meets your job requ...

Page 6: ...aller The factory weather enclosures are acoustical housing intended for outdoor installation only Factory weather enclosed units are not intended to be used indoors and no support is available to ass...

Page 7: ...pipe to aid your installation Ensure proper alignment with the generator The flex can be eliminated if it is pushed to one side to make a connection The most direct path possible should be used to ge...

Page 8: ...ert the wire into the larger circular hole B Remove the screwdriver to secure the wire into place A B A C ELECTRICAL CONNECTIONS NOTICE CLASS 1 WIRING METHODS ARE TO BE USED FOR ALL FIELD WIRING CONNE...

Page 9: ...ries of remote accessories that can help provide useful information to operators These accessories communicate over the DSE Net Terminal blocks are wired to the distribution panel to aid in installati...

Page 10: ...must be clean and tight Depending on your battery type check the electrolyte in the battery periodically to be sure it is above the plates Never allow the battery to remain in a discharged condition...

Page 11: ...N PERSONAL INJURY Only check oil when the engine is not running and is at a low temperature in order to avoid the risk of burns 1 Remove the dipstick and ensure the oil level is between the Min and Ma...

Page 12: ...AC On three phase panels the G2 voltage level should also be checked ON 240 VOLT DELTA SYSTEMS BE SURE YOU KNOW WHERE THE HIGH VOLTAGE WILD LEG IS IT MUST BE IN THE SAME LOCATION ON THE LINE SIDE AS I...

Page 13: ...not connected to a battery charger A solar charger kit is the easiest way to always maintain the battery during storage in mobile applications The supplied battery charger can be plugged in to an exte...

Page 14: ...O NOT dispose or allow oil to seep into the ground or sewer systems doing so will cause environmental damage CHANGING OIL FILTER The filter must be replaced when the lubricant oil is changed Only use...

Page 15: ...iquid in accordance to local codes DO NOT dispose or allow liquid to seep into the ground or sewer systems doing so will cause environmental damage CLEANING RADIATOR The surfaces of the radiator come...

Page 16: ...citer stator AC short in the output leads Defective open generator output breaker Wiring error protective liquid ISO 4113 and introduce the liquid by pressurizing the circuit and driving the engine fo...

Page 17: ...418 431 458 480 519 550 572 585 50 68 86 100 118 137 155 177 205 237 264 291 319 346 391 432 473 487 505 532 560 605 642 669 683 8 6 4 3 2 1 1 0 2 0 3 0 4 0 250 300 350 400 500 600 700 750 800 900 100...

Page 18: ...18 OPM 135 C DSE7310 WIRING DIAGRAM...

Page 19: ...WIRING DELTA SINGLE PHASE 120 240 VOLTS SINGLE PHASE AC WIRING 4 LEAD WIRING DIAGRAMS 24 60708 165 THREE PHASE AC WIRING HIGH AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480...

Page 20: ...omponent of the product that is no longer manufactured or available Additionally WINCO Inc will not be liable for any engine replacement that may require an emissions tier level change THERE ARE NO EX...

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