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3180-10

14

60706-238

ENGINE CARE

If major engine service or repair is required, contact 
an authorized engine service center.  The manufac-
turer of these engines has established an excellent 
world-wide engine service organization.  Engine ser-
vice is very likely available from a nearby authorized 
dealer or distributor.  Check the yellow pages of your 
local telephone directory under “Engines-Gasoline” 
for the closest engine repair center or ask the dealer 
from whom you purchased the power plant.

1. 

 Change the oil

 after the fi rst 20 hours of opera-

tion and yearly or 100 hours thereafter under normal 
operating conditions.  Change engine oil every 50 
hours of operation if the engine is operated under 
heavy load, or in high ambient temperatures.
a.  Start the engine and warm it up, stop the engine  
 

and remove the spark plug wire to prevent it 

 

from accidently being started.

b.  Remove oil drain bolt at base of the engine 
 

and drain the oil into an approved container.

c.  Replace oil drain bolt making sure the sealing  
 

washer is in place..

d.  With the engine in a level position, fi ll with new  
 

oil. Refer to the table on page 5 for the proper  

 

grade of oil.

NOTE:  This engine requires 38 to 39 ounces of oil 
if it is completely drained.  Use caution when refi lling 
the engine as some residual oil may have remained 
in the engine.  Always use the dipstick when fi lling the 
engine with oil to prevent overfi lling.

e. Replace 

fi ller plug.

Start the engine up and warm it up.

h.  After warming up the engine, recheck the oil   
 

level and refi ll as necessary to bring it to the

 proper 

level.

2.  

Checking the Oil Level

:  The oil level must al-

ways be checked before the engine is started.  Take 
care to remove any dirt or debris from around the 
oil fi ll plug before removing.  Be sure the oil level is 
maintained.  Fill to the “

FULL

” mark on the dipstick.

3.  

Dual Element Air Filter

:  Clean and/or replace 

foam pre-cleaner and air fi lter annually or every 100 
hours.  Service more often under dusty conditions.

WARNING:  EQUIPMENT DAMAGE

Never start or run the engine with the air fi lter re-
moved

a.  Remove the wing nut from the air cleaner cover  
 

and remove cover

b.  Remove the wing nut from the air fi lter, and    
 remove 

the 

fi lter.

d.  Remove the foam fi lter element from the paper  
 

fi lter element.

e, Inspect 

both 

fi lter elements, and replace them  

 

if they are damaged.  Always replace the paper  

 

fi lter element at the scheduled interval. 

 

See page 11.

f. 

To loosen debris, gently tap the air fi lter on a  

 

hard surface. If the air fi lter is excessively dirty  

 

replace with a new fi lter.  You can use pres-

 

surized air (not to exceed 30 psi.) to clean the  

 

fi lter. Always blow the compressed air from 

 

inside to the outside. 

g.  Wash the foam fi lter element in liquid detergent  
 

and water.  Then allow it to thoroughly air dry.   

 

Dip the foam fi lter element in clean engine oil  

 

and squeeze out all the excess oil. The engine  

 

will smoke when started if too much oil is left in  

 the 

foam.

h.  Clean the dirt from the inside of the air cleaner  
 

body and cover. Be careful to prevent dirt from  

 

entering the air duct that leads to the carburetor.   

 

Reinstall the air fi lter in housing making sure  

 

the gasket is in place beneath the fi lter element.   

 

Tighten the wing nut securely.  

Install and secure the cover.

**

MAINTENANCE SCHEDULE

REGULAR SERVICE PERIOD (3)

ITEM

Perform at every

indicated month or

operating hour interval,

whichever comes first.

Check level

Change

Check level

Change

Check

Clean

Replace

Clean

Check-adjust

Replace

Clean

Check-adjust

Check-adjust

Clean

Clean

Check

Each

Use

First

Month

or

20 Hrs

Every 3

Months

or

50 Hrs

(1)

Every 6

Months

or

100 Hrs

(1)

(2)

Every

Year

or

300 Hrs

(2)

(2)

After every 500 Hrs. (2)

Every 2 years

(Replace if necessary) (2)

Engine oil

Reduction case

oil

(

)

Air filter

Sediment cup

Spark plug

Spark arrester

(

)

Idle speed

Valve clearance

Combustion

chamber

Fuel tank &

filter

Fuel tube

Refer

to

Page

9

9

9

10

10

10

11

12

12

13

13

Shop

manual

Shop

manual

Shop

manual

Shop

manual

applicable types

applicable types

WASHER

OIL LEVEL

DRAIN PLUG

OIL FILLER CAP/
DIPSTICK

Summary of Contents for Home power HPS6000HE

Page 1: ...INSTALLATION AND OPERATORS MANUAL HPS6000HE I BI FUEL GENERATOR...

Page 2: ...ion 8 INITIAL START UP Basic Operation 9 Manual Starting Gasoline only 9 Electric Starting Gasoline 10 Electric Starting NG 11 Stopping Storage 11 Operating Speed 12 CONNECTING THE LOADS 12 Wiring 13...

Page 3: ...dren c Do not smoke or use open flame near the generator set or fuel tank d Keep a fire extinguisher nearby and know its proper use Fire extinguishers rated ABC by NFPA are appropriate e Store fuel on...

Page 4: ...making enclosures for generators that have been properly engineered The use of these 3rd party enclosures is acceptable as long as they have been certified and meet current code DO NOT attempt to ope...

Page 5: ...otify the trans portation company immediately request proper pro cedures for filing a concealed damage claim Title to the equipment and responsibility for filing a claim rests with you when a generato...

Page 6: ...upplier The fuel source should be as close as possible to the outdoor operating location This will reduce the installation cost of fuel runs Connect the fuel supply line to the inlet of the fuel deman...

Page 7: ...te Length of Fuel Line Fuel Line Size less than 50 feet 3 4 inch black pipe 50 to 200 feet 1 inch black pipe Allow an additional 3 feet for each standard elbow Do not use street ells restrictive Consu...

Page 8: ...he unit If you intend to use the power plant s electric start system required when using NG you will need to purchase and install a battery to operate it Units equipped with a recoil or rope start wil...

Page 9: ...de the engine If the oil level drops below a certain point the low oil module on the engine will shut it down This low oil warning system will automatically stop the engine before the oil level reache...

Page 10: ...the fuel supply by moving the fuel lever to the ON position 3 Move the choke lever to the CLOSED position To restart a warm engine leave the choke lever in the OPEN position 4 Turn the engine switch...

Page 11: ...mer blended gasoline Using gasoline left over from winter may cause the unit to vapor lock STOPPING AND STORAGE 1 Move the engine switch to the OFF position 2 Turn off the fuel supply valve 3 Before e...

Page 12: ...oltmeter and a frequency meter or tachometer and be sure the voltage and speed are correct Lower voltage may damage both the generator and any load connected to it Running the engine at ex cessively h...

Page 13: ...receptacle on these units are designed to power both 120 or 240 volt loads The plug for this receptacle can be wired for either 120 volt 240 volt or a combination of 120 and 240 volt loads depending...

Page 14: ...nually or every 100 hours Service more often under dusty conditions WARNING EQUIPMENT DAMAGE Never start or run the engine with the air filter re moved a Remove the wing nut from the air cleaner cover...

Page 15: ...alified electrical service technician USE ONLY FACTORY APPROVED REPAIR PARTS a Bearing The bearing used in these generators is a heavy duty double sealed ball bearing They require no maintenance or lu...

Page 16: ...o output voltage Short in load disconnect Tripped or defective circuit breaker Broken or loose wire Defective receptacle No residual magnetism in generator Defective stator Defective rotor field Short...

Page 17: ...17 3180 10 60706 238 WIRING DIAGRAM...

Page 18: ...rn the product within 24 months from the date of purchase transportation charges prepaid to your nearest WINCO Authorized Service Center or to WINCO Inc at Le Center Minnesota THERE IS NO OTHER EXPRES...

Page 19: ...RER S WARRANTY COVERAGE The evaporative emission control system is warranted for two years If any evaporative emission related parts on your equipment are defective the parts will be repaired or repla...

Page 20: ...3180 10 20 60706 238 WINCO INC 225 S CORDOVA AVE LE CENTER MN 56057 507 357 6821 SERVICE DEPT 507 357 6831 www wincogen com...

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