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60706-229/G

To connect the fuel line to the generator set you will 

connect your incoming fuel line to the 3/4 inch NPT fitting 

located on the left side of the engine-generator set. This 

fitting is shipped with a plastic plug installed to insure 

the fuel system stays clean. For all vapor fuel systems the 

delivery pressure of the fuel to the fuel solenoid on the unit 

must be four to six ounces psi (per square inch) or 7 to 11 

inches W.C. (water column). These fuel pressures are critical; 

failure to provide the proper pressure can cause many 

problems ranging from a unit that will not start to causing 

damage to the fuel system.

These units are normally tested on Natural Gas and will 

have a tag hanging on the fuel hose indicating on what 

fuel your unit was factory tested. If you are running on LP 

or have to change fuel types at any time, see information 

on page 8 on NG/LP CONVERSION. INSTALLING THE FUEL 

LINE

NOTICE: The engine generator sets are properly adjusted 

before they leave the factory. A tag is attached to the unit 

that specifies the fuel, natural gas (NG) or propane vapor 

(LP) that the unit was set up and tested on.

NATURAL GAS or LP VAPOR PIPE SIZE

Size of pipe normally required for generators operating on 

natural gas or LP vapor. Unit location will determine the 

size of fuel line that is required to supply the engine with a 

constant fuel pressure and volume.

LIQUID PROPANE VAPOR (LP)

Refer to the tables on the following pages for fuel line size 

and recommended tank size. For distances of 100 feet or 

over, a two regulator fuel system is recommended. This is 

accomplished by installing a primary regulator at the tank 

which will reduce the tank pressure down to 10 to 15 

lbs. A low pressure regulator is installed to further reduce 

the fuel pressure to the required four (4) to six (6) oz. 

operating pressure. This low pressure regulator must be 

at least 10 feet from the engine generator set; any closer 

installation will require a larger line be installed to provide 

a fuel reservoir. This is also true for the single low pressure 

regulator, it should also be a minimum of 10 feet from the 

unit. If this is not done, the demand regulator on the unit 

and the pressure regulator in the fuel line will interfere 

with each other. When the two (2) regulator system is 

used on LP, a fuel line size of 1/2 to 5/8 inch is generally 

adequate for distances up to 300 feet from the primary to 

the low pressure regulator. Consult your local fuel supplier 

for your exact requirements . The appropriate line size from 

the following table is then installed from the low pressure 

regulator to the generator set.

Feet*

Size of pipe

Up to 25 ft

¾” pipe

25 - 100 ft

1” pipe

Over 100 ft

Use a two regulator system

*Allow an additional 3 feet for each standard elbow. DO 

NOT use ‘street ells’ (restrictive).

 LP TANK SIZING

Tank Temperature

Tank Size

60° F (16° C)

150 Gallons

32° F (0° C)

250 Gallons

0° F (18° C)

500 Gallons

-20° F (-29° C)

1000 Gallons

NATURAL GAS (NG)

The primary regulator (fuel meter) on the building should 

deliver the correct volume and pressure to the generator 

set. This regulator must be sized to deliver the required 

BTU’s to the generator set and all other appliances in the 

building. If the primary regulator (fuel meter) is a high 

pressure regulator, then a low pressure regulator must be 

installed to bring the pressure down to 4-6 oz. (7-11 inches 

water column) of pressure. This low pressure regulator must 

be at least 10 feet from the engine generator set; any closer 

installation will require a larger line be installed to provide 

a fuel reservoir. If this is not done, the demand regulator 

on the unit and the pressure regulator in the fuel line will 

interfere with each other. This regulator must be sized to 

accommodate the demand of the generator set and any 

other appliance connected to it. See the following table for 

the correct size of pipe to be installed.

Feet*

Size of pipe

Up to 25 ft

¾” pipe

25 - 100 ft

1” pipe

Over 100 ft

Use a two regulator system

*Allow an additional 3 feet for each standard elbow. DO 

NOT use ‘street ells’ (restrictive).

WARNING: PERSONAL DANGER 

Do not use galvanized pipe in fuel line runs. The 

galvanized coating can become eroded and flake off, 

causing possible obstructions in the regulator or fuel 

valve. The results could range from inoperative engine to 

hazardous fuel leaks.

CAUTION

Be careful when sealing gas joints. Excessive sealing 

compound can be drawn into the solenoid, regulator or 

carburetor causing an engine malfunction.

FUEL PRESSURE

Correct fuel pressure cannot be stressed enough. The most 

common cause for inoperative systems is an inadequate 

or incorrect fuel pressure. Performance of the engine is in 

direct relation to the correctness of the fuel system. Shown 

below is a diagram of a typical LP vapor fuel installation. 

Notice the following tables give two different units of 

measuring fuel pressure. The first and most accurate is 

the use of a simple water manometer. A manometer is 

calibrated in inches of water column . The second is with a 

pressure gauge calibrated in ounces per square inch. 

Summary of Contents for PSS20B2W/A

Page 1: ...ld ever need to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________...

Page 2: ...Y INSTALLATION 11 SERVICING BATTERIES BATTERY CHARGING CONNECTING BATTERY CHARGER GENERATOR CONNECTIONS WINCO UL ATS ASCO 185 AC ELECTRICAL CONNECTIONS 13 ASCO 185 UL SWITCH DC ELECTRICAL INTERCONNECT...

Page 3: ...NCO generator You have selected a high quality precision engineered generator designed and tested to give you years of satisfactory service To get the best performance from your new generator it is im...

Page 4: ...t must be mixed with fresh air A Operate only in well ventilated areas B Never operate indoors including attached garages C Never operate the unit in such a way as to allow exhaust gases to seep back...

Page 5: ...Vapor 2520 BTU FT CF HR 328 130 5 BTU HR 328 000 329 000 GAL HR N A 3 61 Based on full load operation LP TANK SIZING Tank Temperature Tank Size 60 F 16 C 150 Gallons 32 F 0 C 250 Gallons 0 F 18 C 500...

Page 6: ...nt The ATS also contains the power failure sensing circuitry necessary to start and stop the engine generator set The transfer switch is also equipped standard with a 3 second start delay and a 15 sec...

Page 7: ...d quantity of oil required is listed in the engine operator s manual and under the service tab in this manual This unit was shipped with most of the oil removed The engine normally holds 80 ounces 2 5...

Page 8: ...ormation in this manual is offered only as a guide to finalizing your installation plans WARNING PERSONAL INJURY The enclosures on these units can become very hot adjacent to the exhaust areas Special...

Page 9: ...egulator Consult your local fuel supplier for your exact requirements The appropriate line size from the following table is then installed from the low pressure regulator to the generator set Feet Siz...

Page 10: ...0 15 lbs 7 11 in 4 6 oz 7 11 in 4 6 oz No load Line PSI 10 15 lbs 7 11 in 4 6 oz 7 11 in 4 6 oz Full load Line PSI 10 15 lbs 7 11 in 4 6 oz 7 11 in 4 6 oz Natural gas Ref 2 3 4 Unit off 2 PSI 7 11 in...

Page 11: ...first and the positive cable last Failure to connect and disconnect in the proper sequence can cause equipment damage Observe polarities connect the positive battery terminal to the cable from the eng...

Page 12: ...ordance with the United States National Electric Code These AC wires can be run in the same conduit as the other AC leads from the generator It is suggested that this circuit be fused for 15 Amps Term...

Page 13: ...the terminals L2 L6 The normal line power terminals in the ATS are marked PREFERRED L1 L5 The hot line power leads are L1 and L3 from the utility power supply They are connected to terminals L1 and L...

Page 14: ...re to be powered under emergency power failure conditions an additional distribution panel designated emergency distribution panel must be installed All selected emergency circuits are removed from ma...

Page 15: ...through 9 These terminals will accept 22 14 AWG stranded wire It is recommended that you use 16 AWG for distances up to 200 feet You need to run two 2 wires from the engine generator set to the transf...

Page 16: ...is ready for the initial start up test START UP PROCEDURE ENGINE GENERATOR SET ONLY The engine control module ECM is manufactured by Deep Sea Electronics Model 3110 is used on this generator set See...

Page 17: ...e system This operation starts the generator and transfers the load The controller is shipped with a load transfer set by default Changing the exercise without a load will be discussed later Be sure t...

Page 18: ...ing the exercise period including cool down The light stays on to indicate that the exerciser has been set If the light is off the exerciser has not been set CANCELING AN ACTIVE EXERCISE PERIOD Press...

Page 19: ...19 60706 229 G...

Page 20: ...Auxiliary inputs can be user configured and will display he message as written by the user Fail to Start The engine has not fired after the preset number of start attempts Fail to Stop The module has...

Page 21: ...The fault must be removed and the Stop Reset button pressed to reset the module The icon will appear flashing in the display MODULE DISPLAY TIMER ICON When the module is controlling the engine startin...

Page 22: ...and not burned or pitted ENGINE GENERATOR SET Service the engine in accordance with the engine manufacturer s manual provided with your new equipment Routinely remove debris and dirt from around the...

Page 23: ...ked up engine generator set 9 Defective starter fuel solenoid relays ENGINE CRANKS BUT WILL NOT START 1 Improper fuel pressure being delivered to unit 2 Fuel supply shut off 3 Fuel supply empty 4 Defe...

Page 24: ...24 60706 229 G OUTLINE DRAWING...

Page 25: ...25 60706 229 G PAD LAYOUT 60706 229 23 12270 01 60706 229 ET A ENGINE GENERATOR SET PAD LAYOUT...

Page 26: ...26 60706 229 G AC AND DC GENERATOR SCHEMATIC...

Page 27: ...27 60706 229 G AC WIRING SCHEMATIC PSS20 3 A PSS20 17 A PSS20 18 A PSS20 4 A...

Page 28: ...does not cover travel time mileage or labor for removal or re installation of WINCO product from its application Normal wear and tear Costs of rental equipment WINCO does not warrant engines Engines a...

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