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15

OPM-160/A

CAUTION

Never run the AC and DC wiring on the same conduit.

NOTE: There are various DC connectors on the engine 

that have nothing connected to them. This was done 

intentionally, the connectors are for END OF THE LINE 

TESTING and other diagnostic tests. They are not used 

during normal operations and can just be ignored.

All DC connections are completed on the terminal strip just 

below the engine control cabinet.

A - Customer Remote Start CONNECTIONS TERMINALS. The 

two remote start leads from the Automatic Transfer Switch 

are connected to the two terminals marked 1 & 23. The 

wire in terminal labeled #1 is Battery Negative/Ground and 

the wire in the terminal labeled #23 is your Remote Start 

lead. Closing these two leads together will signal the DSE 

7310 MKII to go into an autostart mode and start up the 

engine generator.

Depending on the distance, 14 to 16 gauge stranded wire 

should be used. It is suggested that these wires be labeled 

S1 and S23. 

Note: Any relay closure can be used to start and stop this 

generator. As long as the contact stays closed the engine 

generator set will continue to run. Once the relay is opened 

the unit will shut down and remain in the standby mode 

until the remote start relay is closed again.

B - ESTOP- & ESTOP+. Remote Emergency Stop terminals. 

These two terminals are shipped with a jumper installed. 

If your application requires the installation of a Remote 

Emergency Stop switch, remove the jumper and wire your 

switch to these terminals. This unit will not start and run 

without either the jumper installed or a remote N/C switch 

installed..

C - Battery Charger Failure. Battery charger failure relay 

input from remote battery charger to DSE7310 MKII 

controller.

D - Remote Display Panel Interface Terminals. These 

interface terminals are pre-wired to allow for the connection 

of a remote display. This display allows for the remote 

annunciation of alarms at a location such as a nurses station 

or a control room.

E - Battery Positive and Ground ( battery negative). These 

terminals are dedicated for any accessory that will be 

installed. There is a maximum of 7 Amps combined.

DC ELECTRICAL INTERCONNECTION

D

C

B

A

E

DC INTERCONNECTIONS TO ATS

Two control wires are required between the ATS panel 

and the generator control terminal box. Depending on the 

distance, 14 and 16 gauge stranded wire should be used. 

These wires should be labeled S1 and S23.

WARNING

Be sure engine generator is in the OFF position before 

you make any DC interconnections.

ASCO 185 UL SWITCH

Your DC connection points in the ASCO 185 UL ATS are on 

the terminal block on the bottom of the controller in the 

lower left hand corner of the ATS panel. The terminal block 

(TB7) is numbered 1 through 9. These terminals will accept 

# 22 - # 14 AWG stranded wire. It is recommended that you 

use # 16 AWG for distances up to 200 feet. You need to run 

two (2) wires from the engine generator set to the transfer 

switch. You will be using terminals 4 and 5, wire Start # 23 

will connect to terminal # 5 and wire Battery Negative # 

1 will connect to terminal # 4. See the following table and 

illustration.

Your DC connection points in the ASCO 185 ATS are 

terminals “4” and “5” on the interface terminal block. As this 

is a “DRY” unpowered contract set it set, it makes difference 

which lead (battery negative #1 or start #23) connect to 

which terminal.

ASCO 300 UL SWITCH

When Normal 

Source Fails

Terminals On 

Transfer Switch

Contact Closes

TB1 and TB2

Contact Opens

TB1 and TB3

Engine start and 

auxiliary circuit 

terminal block TB 

located on 3ATS 

&3NTS transfer 

switch.

Summary of Contents for PSS60F4 Series

Page 1: ...need to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCHAS...

Page 2: ...AL GAS NG FUEL PRESSURE NG LP FUEL CONVERSION INSTALLING THE BATTERY 11 SERVICING BATTERIES BATTERY CHARGING BATTERY CHARGER BLOCK HEATER GROUNDING MOUNTING THE ATS AC ELECTRICAL CONNECTIONS 13 DC ELE...

Page 3: ...CO generator You have selected a high quality precision engineered generator designed and tested to give you years of satisfactory service To get the best performance from your new generator it is imp...

Page 4: ...cause cancer birth defects or other reproductive harm and developmental issues For more information go to www P65Warning ca gov C Do not smoke or use open flame near the generator set or fuel tank D K...

Page 5: ...60 60 60 Engine Model Ford 6 2L Starting System 12 Volt Muffler Standard Fuel Consumption LP NG Full Load 8 2 Gal Hr 750 685 BTU Hr 760 Ft Hr 797 416 BTU Hr Generator Testing Resistance Note Review th...

Page 6: ...nt The ATS also contains the power failure sensing circuitry necessary to start and stop the engine generator set The transfer switch is also equipped standard with a 3 second start delay and a 15 sec...

Page 7: ...ceived is the correct model and review the specification pages in this manual to ensure that this unit meets your job requirements CAUTION EQUIPMENT DAMAGE These units are shipped with oil and a 50 50...

Page 8: ...rue for the single low pressure regulator it should also be a minimum of 10 feet from the unit If this is not done the demand regulator on the unit and the pressure regulator in the fuel line will int...

Page 9: ...Up to 25 ft pipe 25 100 ft 1 pipe Over 100 ft Use a two regulator system Allow an additional 3 feet for each standard elbow DO NOT use street ells restrictive LP TANK SIZING Tank size is based off of...

Page 10: ...the oil level in the crankcase If it is low refill to the full mark with the proper weight grade of oil as recommended by the engine manufacturer s maintenance instructions The necessity of using the...

Page 11: ...tery terminal is connected to the negative cable ground from the engine generator assembly All connections must be clean and tight Check the electrolyte fluid in the battery periodically to be sure it...

Page 12: ...ational Electric Code It is suggested that this circuit be fused to 20 Amps Low Charge Mode The illuminated blue power LED and red low charging LED This indicates the Low Charge mode is in process Whe...

Page 13: ...connected to the generator there can be absolutely no feedback from the generator to the power line or the power line to the generator When properly installed the normal A T S Control and safety syst...

Page 14: ...ice disconnect must be installed in front of the ATS panel as the ATS is not service entrance rated This will allow you to test the generator under load Should you ever have to work on the switch you...

Page 15: ...charger to DSE7310 MKII controller D Remote Display Panel Interface Terminals These interface terminals are pre wired to allow for the connection of a remote display This display allows for the remot...

Page 16: ...r WINCO Service Department for your warranty to become valid After completing the checklist the engine generator set is ready for initial start up WARNING EQUIPMENT DAMAGE Before attempting to start t...

Page 17: ...it is in the manual mode Pressing the STOP RESET button will stop the unit immediately Pressing the AUTO mode button will stop the unit but only after the cool down timers have timed out and there is...

Page 18: ...dampening effect 4 LINK POWER RESPONSE A B 550kW Fast B C 100 550kW Fast A C 100kW Fast B D 100kW Slow 5 UFRO Under Frequency Roll Off Clockwise decreases KNEE point 6 SWITCH Select alternator frequen...

Page 19: ...or preventative maintenance required as long as the generator is run bi weekly to keep it dry and in good working order COLD WEATHER OPERATION Extreme cold weather operation requires special considera...

Page 20: ...Governor is defective ENGINE CRANKS BUT WILL NOT START 1 Improper fuel pressure being delivered to unit 2 Fuel supply shut off 3 Fuel supply empty 4 Defective spark plug 5 Defective engine ignition mo...

Page 21: ...8 165 HIGH AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS THREE PHASE HIGH WYE 277 480V THREE PHASE LOW WYE 120 208V THREE PHASE DELTA 120 240 VOLTS THREE PHASE AC WI...

Page 22: ...8 1 1 8 8 62 12 6 67 57 200 1 8 6 7 1 7 21 1 2 1 1 1 51 66 8 211 725 5 9 6 216 5 9 51 6 5 37 21 7 33 3 1 3 57 6 0 3 6 7 1 335 7 7 1 1 51 66 366 25 7 7 7 5 1 02 3 57 096 7 6 5 1 217 16 35235 7 5 1 250...

Page 23: ...57 1 1 77 77 1 5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 1 2 8 1387 20021 6 5 1 1 6 5 1 1 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 66 8 6 7 21 6 7 9 5 92 7 8670 17 5 267 7 9 5 1 855 17 66 7 50 1 2...

Page 24: ...omponent of the product that is no longer manufactured or available Additionally WINCO Inc will not be liable for any engine replacement that may require an emissions tier level change THERE ARE NO EX...

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