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OPM-160/A

INTRODUCTION

TESTING POLICY

Before any generator is shipped from the factory, it is fully 

checked for performance. The generator is loaded to its 

full capacity, and the voltage, current, and frequency are 

carefully checked.

Rated output of generator is based on engineering tests 

of typical units, and is subject to, and limited by, the 

temperature, altitude, fuel, and other conditions specified 

by the manufacturer of applicable engines.

PRODUCT DESCRIPTION

The Package Standby System is designed to automatically 

provide standby power to unattended loads during 

electrical outages. Upon interruption of normal electrical 

service, the Packaged Standby System electrical control 

circuits will automatically start the engine. The generator 

will produce electrical power and the Automatic Transfer 

Switch (ATS) will automatically transfer the electrical loads 

to the engine-generator set. Upon restoration of normal 

electrical service the emergency transfer switch will sense 

return of the normal commercial power. The Automatic 

Transfer Switch will transfer the load back to the normal 

commercial power source. The engine control circuits will 

begin a cool-down cycle, after which the fuel supply will be 

shut off and the engine ignition system disabled.

AUTOMATIC TRANSFER SWITCH

A wall mounted ASCO 185 or ASCO 300 Automatic 

Transfer Switch (ATS) designed for inside or outside 

installation. The transfer switch is UL1008 approved. A 

fourteen day electronic exerciser circuit is installed

in the ATS as standard equipment. The ATS also contains 

the power failure sensing circuitry necessary to start and 

stop the engine generator set. The transfer switch is also 

equipped standard with a 3 second start delay, and a 15 

second transfer delay to allow the engine to warm up 

before transferring the load to the generator. When the 

line power is restored the ATS has a 5 minute transfer delay 

to allow the incoming utility to stabilize before transferring 

back to line power and then an additional 1 minute engine 

cool down delay before the engine shuts down. Read 

and understand the ATS owners manual before installing, 

servicing or operating the transfer switch.

Unit

Voltage

Minimum ATS Amps

PSS60F4-3

120/240

250

PSS60F4-4

120/208

225

PSS60F4-17

120/240

225

PSS60F4-18

277/480

100

PSS60F4-21

346/600

80

ENGINE/GENERATOR

The engine generator set consists of a Ford 6.2, Industrial, 

four cylinder, liquid cooled engine equipped to run on 

L.P./N.G. fuel. The engine operates at 1800 rpm and 

frequency regulation is maintained by the electronic 

governor within .5 cycles variation, from no load to rated 

load. The generator is a single bearing, direct drive, rotating 

field design. The generator is connected to the engine 

flywheel via flexible drive disks. The engine generator 

is available mounted in a weather proof enclosure for 

outside installation. Connection boxes are provided to all 

customer connections (both AC output and DC control). A 

customer supplied 12 Volt, 650 CCA (BCI group 24) battery 

is required to complete the installation. Engine operation is 

controlled by a Deep Sea MKII (DSE) engine mounted in the 

engine generator enclosure.

NOTICE

These units will automatically transfer if a power outage 

occurs while running in an exercise mode.

Summary of Contents for PSS60F4 Series

Page 1: ...need to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCHAS...

Page 2: ...AL GAS NG FUEL PRESSURE NG LP FUEL CONVERSION INSTALLING THE BATTERY 11 SERVICING BATTERIES BATTERY CHARGING BATTERY CHARGER BLOCK HEATER GROUNDING MOUNTING THE ATS AC ELECTRICAL CONNECTIONS 13 DC ELE...

Page 3: ...CO generator You have selected a high quality precision engineered generator designed and tested to give you years of satisfactory service To get the best performance from your new generator it is imp...

Page 4: ...cause cancer birth defects or other reproductive harm and developmental issues For more information go to www P65Warning ca gov C Do not smoke or use open flame near the generator set or fuel tank D K...

Page 5: ...60 60 60 Engine Model Ford 6 2L Starting System 12 Volt Muffler Standard Fuel Consumption LP NG Full Load 8 2 Gal Hr 750 685 BTU Hr 760 Ft Hr 797 416 BTU Hr Generator Testing Resistance Note Review th...

Page 6: ...nt The ATS also contains the power failure sensing circuitry necessary to start and stop the engine generator set The transfer switch is also equipped standard with a 3 second start delay and a 15 sec...

Page 7: ...ceived is the correct model and review the specification pages in this manual to ensure that this unit meets your job requirements CAUTION EQUIPMENT DAMAGE These units are shipped with oil and a 50 50...

Page 8: ...rue for the single low pressure regulator it should also be a minimum of 10 feet from the unit If this is not done the demand regulator on the unit and the pressure regulator in the fuel line will int...

Page 9: ...Up to 25 ft pipe 25 100 ft 1 pipe Over 100 ft Use a two regulator system Allow an additional 3 feet for each standard elbow DO NOT use street ells restrictive LP TANK SIZING Tank size is based off of...

Page 10: ...the oil level in the crankcase If it is low refill to the full mark with the proper weight grade of oil as recommended by the engine manufacturer s maintenance instructions The necessity of using the...

Page 11: ...tery terminal is connected to the negative cable ground from the engine generator assembly All connections must be clean and tight Check the electrolyte fluid in the battery periodically to be sure it...

Page 12: ...ational Electric Code It is suggested that this circuit be fused to 20 Amps Low Charge Mode The illuminated blue power LED and red low charging LED This indicates the Low Charge mode is in process Whe...

Page 13: ...connected to the generator there can be absolutely no feedback from the generator to the power line or the power line to the generator When properly installed the normal A T S Control and safety syst...

Page 14: ...ice disconnect must be installed in front of the ATS panel as the ATS is not service entrance rated This will allow you to test the generator under load Should you ever have to work on the switch you...

Page 15: ...charger to DSE7310 MKII controller D Remote Display Panel Interface Terminals These interface terminals are pre wired to allow for the connection of a remote display This display allows for the remot...

Page 16: ...r WINCO Service Department for your warranty to become valid After completing the checklist the engine generator set is ready for initial start up WARNING EQUIPMENT DAMAGE Before attempting to start t...

Page 17: ...it is in the manual mode Pressing the STOP RESET button will stop the unit immediately Pressing the AUTO mode button will stop the unit but only after the cool down timers have timed out and there is...

Page 18: ...dampening effect 4 LINK POWER RESPONSE A B 550kW Fast B C 100 550kW Fast A C 100kW Fast B D 100kW Slow 5 UFRO Under Frequency Roll Off Clockwise decreases KNEE point 6 SWITCH Select alternator frequen...

Page 19: ...or preventative maintenance required as long as the generator is run bi weekly to keep it dry and in good working order COLD WEATHER OPERATION Extreme cold weather operation requires special considera...

Page 20: ...Governor is defective ENGINE CRANKS BUT WILL NOT START 1 Improper fuel pressure being delivered to unit 2 Fuel supply shut off 3 Fuel supply empty 4 Defective spark plug 5 Defective engine ignition mo...

Page 21: ...8 165 HIGH AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS THREE PHASE HIGH WYE 277 480V THREE PHASE LOW WYE 120 208V THREE PHASE DELTA 120 240 VOLTS THREE PHASE AC WI...

Page 22: ...8 1 1 8 8 62 12 6 67 57 200 1 8 6 7 1 7 21 1 2 1 1 1 51 66 8 211 725 5 9 6 216 5 9 51 6 5 37 21 7 33 3 1 3 57 6 0 3 6 7 1 335 7 7 1 1 51 66 366 25 7 7 7 5 1 02 3 57 096 7 6 5 1 217 16 35235 7 5 1 250...

Page 23: ...57 1 1 77 77 1 5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 1 2 8 1387 20021 6 5 1 1 6 5 1 1 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 66 8 6 7 21 6 7 9 5 92 7 8670 17 5 267 7 9 5 1 855 17 66 7 50 1 2...

Page 24: ...omponent of the product that is no longer manufactured or available Additionally WINCO Inc will not be liable for any engine replacement that may require an emissions tier level change THERE ARE NO EX...

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