TABLE OF CONTENTS
SGJ32 86037680 11/05/08
3
Machine Data Log/Overview. ............................... 2
Table of Contents................................................. 3
HOW TO USE THIS MANUAL
How to use this Manual........................................ 1-1
SAFETY
Important Safety Instructions ............................... 2-1
Hazard Intensity Level.......................................... 2-2
Safety Label Location........................................... 2-3
OPERATIONS
Technical Specifications....................................... 3-1
How the Machine Works. ..................................... 3-3
Components ......................................................... 3-4
Controls ................................................................ 3-5
Machine Operation............................................ 3-14
Pre-Run Machine Inspection ......................... 3-14
Starting Machine. ........................................... 3-14
Filling the Solution Tank................................. 3-14
Scrubbing. ...................................................... 3-14
Emergency Stop Procedures ......................... 3-15
Emptying & Cleaning Tanks........................... 3-16
MAINTENANCE
Maintenance
............................................ ............ 4-1
Batteries. .............................................................. 4-2
Battery Maintenance. ........................................... 4-2
Checking Battery Specific Gravity..................... 4-2
Charging the Batteries. ..................................... 4-3
Changing Batteries............................................ 4-4
Battery Connections.......................................... 4-4
Squeegee. ............................................................ 4-5
Adjusting Pitch .................................................. 4-5
Replace/Rotate Rear Squeegee Blade............. 4-6
Removing Squeegee Assembly........................ 4-6
Replace/Rotate Front Squeegee Blade ............ 4-6
Side Squeegee..................................................4-7
Replace/Rotate Side Squeegee Blades............ 4-7
Adjusting the Side Squeegee Deflection........... 4-7
Scrub Brush Replacement ................................... 4-8
Brake .................................................................... 4-9
Steering Chain Tensioner .................................... 4-9
Vacuum Motor................................................... 4-10
Brush Motor....................................................... 4-11
Traction Motor ................................................... 4-12
Fuse .................................................................. 4-12
Circuit Breakers................................................. 4-12
Squeegee Actuator ........................................... 4-13
Scrub Deck Actuator ......................................... 4-14
Transporting Machine ....................................... 4-15
Jacking Machine ............................................... 4-16
Service Schedule. ............................................. 4-17
Machine Troubleshooting. ................................. 4-18
GROUP PARTS LIST
Brake. ...................................................................5-1
Circuit Breaker......................................................5-3
Control Panel........................................................5-5
Decal. ...................................................................5-7
Front Bumper & Floor...........................................5-9
Fwd/Rev Pedal .................................................. 5-11
Scrub Brush/Driver ............................................ 5-13
Scrub Deck Lift-32 in ......................................... 5-15
Scrub Deck-32 in............................................... 5-17
Scrub Deck Side Squeegee-32 in ..................... 5-19
Seat & Side Cover............................................. 5-21
Solution Delivery ............................................... 5-23
Squeegee –32 in ............................................... 5-25
Squeegee Lift .................................................... 5-27
Steering-Upper .................................................. 5-29
Steering-Lower .................................................. 5-31
Tank .................................................................. 5-33
Tank Cover ........................................................ 5-35
Vacuum ............................................................. 5-37
Wheel & Frame ................................................. 5-39
Wiring-Battery.................................................... 5-41
Wiring-Main Harness......................................... 5-43
Wiring-Main Harness Connection ..................... 5-45
Wiring-Control Panel Group .............................. 5-47
Wiring-Drive Motor ............................................ 5-49
Wiring Diagram.................................................. 5-51
Suggested Spare Parts ..................................... 5-52
Serial Numbers.................................................. 5-53
