Windsor Saber Cutter 10052360, Operator Instructions Manual

Page 1: ...Read these instructions before using the machine MODELS SCOX324 10052360 Operating Instructions ENG 86036830 01 21 13 PRV NO 980012 AB WALK BEHIND SCRUBBER IPX4 ...

Page 2: ... hard floor scrubs the floor with brushes or pads and then vacuums the soiled water back into the recovery tank Warranty Registration Thank you for purchasing a Windsor product Warranty registration is quick and easy Your registration will allow us to serve you better over the lifetime of the product To register your product go to www windsorind com WarrantyRegistration aspx For customer assistanc...

Page 3: ...ting Rear Deflection 4 7 Replacing Aqua Mizer Squeege Blades 4 7 Scrub Brushes 4 8 Types 4 8 Replacing or Installing Scrub Brushes 4 8 Float Shut Off 4 8 Solution Strainer 4 9 Brush Motor Replacement 4 9 Traction Motor Brush Replacement 4 10 Circuit Breaker 4 10 Brush Shrouds Brush Skirts 4 10 Vacuum Motors 4 11 Actuator Scrub Deck 4 12 Greasing Axles 4 13 Machine Troubleshooting 4 14 GROUP PARTS ...

Page 4: ... to keep the machine and its components in good working condition They are listed in this general order Batteries Scrub Brushes Adjusting Squeegee Scrub Deck Skirt Squeegee Blade Brush Head Options Service Schedule The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number of columns of information REF column refers to the reference ...

Page 5: ...tories shops and offices for more than normal housekeeping purposes Maintenance and repairs must be done by qualified personnel If foam or liquid comes out of machine switch off immediately Disconnect battery before cleaning or servicing Before the machine is discarded the batteries must be removed and properly disposed of Make sure all warning and caution labels are legible and properly attached ...

Page 6: ...d this information carefully Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps to train the machine operating personnel FOR SAFETY DO NOT OPERATE MACHINE Unless Trained and Authorized Unless Operation Guide is Read and understood In Flammable or Explosive areas In areas with possible falling objects WHEN SERVICING MACHINE Avoid moving par...

Page 7: ...gs indicate the location of safety labels on the machine If at any time the labels become illegible promptly replace them SAFETY DECAL 86252530 PRV NO 81494 2 3 BATTERY CAUTION 86252520 PRV NO 80885 2 GRADE WARNING SEE MANUAL CIRCUIT BREAKER DECAL 86253530 PRV NO 500565 ...

Page 8: ... tank capacity 25 gal 95 l Scrub brush diameter for scrub head 16 in 41 cm Scrub brush pressure Actuated 0 lbs to 150 lbs 0 kg to 68 kg Scrub brush speed 200 rpm Tires 2 x 10 in 25 4 cm non marking foam filled Casters 2 X 4 in 10 2 cm polyurethane solid non marking Foundation Pressure at recommended tire psi 21 lbs in 2 140 kPa Maximum Speed 3 2 Miles hour 5 2 km hour Frame Construction Steel plat...

Page 9: ...red to be 72 dBA This was a nearfield broad band measurement taken in a typical industrial environment on a tile floor This appliance contains no possible source of impact noise The instantaneous sound pressure level is below 63 Pa The weighted root mean square acceleration at the operator s arms was measured to be below 2 5m s2 This was a tri axial third octave band measurement made during normal...

Page 10: ...s to follow irregularities and changes in the floor without loosing contact with floor The scrub deck skirt controls the cleaning solution on the floor so that the squeegee can pick it up The brush lift mechanisms are controls used to raise and lower the deck The function of the recovery system is to vacuum the soiled water back into the recovery tank The recovery system consists of the squeegee v...

Page 11: ...y Tank 4 Recovery Tank Drain Hose 5 Scrub Head Shrouds 6 Solution Tank 7 Solution Tank Cover 8 Solution Tank Drain Hose 9 Solution Strainer 10 Squeegee 11 Aqua Mizer 12 Top Cover 13 Vacuum Motor 14 Recovery Tank Dome 15 Accessory Pump Port Optional 12 7 2 5 6 3 1 15 13 4 10 8 11 9 14 ...

Page 12: ...CONTROLS CUTTER 24V 86036830 06 20 07 3 5 3 5 8 6 13 9 2 12 11 15 1 14 7 10 4 16 ...

Page 13: ...CY SHUT OFF SWITCH OPTIONAL Shuts off machine To shut off machine push the switch To restart machine rotate the switch clockwise 3 SPEED CONTROL KNOB Controls the speed of the machine To increase speed rotate knob clockwise To decrease speed rotate knob counterclockwise 4 PROPEL CONTROL LEVERS Controls the machine direction and scrub brushes and solution flow To propel machine forward squeeze eith...

Page 14: ... each time the scrubbing operation is interrupted 9 VACUUM SWITCH Controls the vacuum motor To start vacuum motor press the bottom of the switch To stop vacuum motor press the top of the switch 10 SQUEEGEE LIFT LEVER Raises and lowers the squeegee To lower the squeegee lift the lever from its raised position To raise the squeegee lift the lever from its lowered position 11 SQUEEGEE PITCH ADJUSTMEN...

Page 15: ...d After a few minutes of operation the meter will give the correct charge level 14 PARKING BRAKE OPTIONAL Locks front wheels to prevent unintentional movement To set parking brake push down to lock notch To release parking brake push down and over out of the lock down notch 15 HOUR METER OPTIONAL Records the number of hours the machine has been in operation This information is useful in determinin...

Page 16: ... brakes if your machine is equipped with this option FILLING SOLUTION TANK FOR SAFETY Before leaving or servicing machine stop on level surface turn off machine and remove key 1 Turn the machine power off 2 Set the parking brake if your machine is equipped with this option 3 Remove solution tank cover 4 Fill the solution tank with clean water leaving enough room for the required amount of cleaning...

Page 17: ... and or reactive metals can cause explosions or fire Do not pick up 1 Turn the machine power on 2 Lower the squeegee 3 Turn the vacuum on 4 Lower the scrub brushes to the floor 5 Turn the scrub brushes on brushes will start when machine is propelled 6 Drive machine forward to begin scrubbing NOTE Shut machine off immediately if water or foam is expelled from the machine 7 Adjust the speed of the m...

Page 18: ...t parking brake if your machine is equipped with this option SOLUTION TANK 1 Loosen small drain hose from the retainer then lower hose in direction of the drain 2 Remove the solution tank cover 3 Flush the solution tank out with clean water and run several gallons of clean water through systems Do not use water hotter than 140 F 60 C to clean tank Damage may occur NOTE Never allow solution to rema...

Page 19: ... to allow motor to dry Store with dome off tank to allow the tank to dry Check scrub deck splash skirt See note Check batteries for corrosion cracks and evidence of overheating Check all bearings for noise Check all gaskets for wear and leakage Check vac motor carbon brushes Check brushes for wear ensure bristles are not damaged Check linkages for wear and damage Grease wheels and casters Check sq...

Page 20: ...7 4 2 1 Batteries 2 Squeegee 3 Aqua Mizer 4 Scrub Brushes 5 Float Shut Off 6 Solution Strainer 7 Brush Motor 8 Traction Motor 9 Circuit Breakers 10 Brush Shroud Brush Skirts 11 Vacuum Motor 12 Actuator Scrub Brush 9 8 7 6 5 3 4 2 1 11 10 12 ...

Page 21: ...tery cell before and after charging the batteries Never add acid to the batteries use distilled water Do not allow water level to fall below the battery plates Portions of plates exposed to air will be destroyed Do not overfill Keep plugs firmly in place at all times When servicing machine avoid contact with battery acid Batteries emit hydrogen gas Explosion or fire can result Keep sparks and open...

Page 22: ...es emit hydrogen gas Explosion or fire can result Keep sparks and open flame away Keep covers open when charging Wear eye protection and protective clothing when working with batteries Charge batteries in a well ventilated area Leave the battery cover open Use a 24 volt 18 amp maximum output or 25 amp depending on the size of the batteries DC charger which will automatically shut off when the batt...

Page 23: ...Check the electrolyte level It should be up to the indicator ring If necessary add distilled water 11 Lower the battery cover CHANGING BATTERIES Stop the machine in a clean area next to the charger Turn off machine FOR SAFETY Before leaving or servicing the machine stop on level surface turn off machine and remove key 1 Raise the battery cover 2 Disconnect battery pack from machine 3 Use the prope...

Page 24: ...GEE ASSEMBLY 1 With the squeegee in the up position turn key switch OFF 2 Disconnect vacuum hose from squeegee and loosen both knobs 3 Pull squeegee assembly rearward from the lifting carrier 4 Inspect or repair as necessary and reinstall TO REPLACE OR ROTATE REAR SQUEEGEE BLADES 1 With the squeegee in the up position turn key switch OFF FOR SAFETY Before leaving or servicing machine stop on level...

Page 25: ...FLECTION 1 Choose a smooth level surface Lower the squeegee and drive forward at least 2 feet 60cm 2 With the squeegee down stop the machine Do not allow machine to roll back FOR SAFETY Before leaving or servicing machine stop on level surface turn off machine and remove key 3 Observe the amount of squeegee deflection It should deflect 3 8 in 9 5mm across the entire width of the squeegee 4 To incr...

Page 26: ...ill quickly remove ground in dirt black heel marks and spills When used with the proper stripper this pad leaves the floor clean and ready for finishing The scrub brushes should be checked before each days work for wire string wear and damage REPLACING OR INSTALLING SCRUB BRUSHES 1 With the scrub deck up turn OFF the machine FOR SAFETY Before leaving or servicing the machine stop on level surface ...

Page 27: ...d star drive from brush motor shaft 4 Remove 4 brush motor mounting bolts located under scrub deck 5 Remove brush motor 6 Reverse steps to install BRUSH MOTOR CARBON BRUSH REPLACEMENT 1 Scribe alignment mark on motor barrel to motor cap Remove two bolts 2 Remove end cap from motor NOTE Motors contain two wave washers in cap Do not lose these 3 Release brush from spring tension Remove screw connect...

Page 28: ...fully replace brush cap 9 CIRCUIT BREAKERS Circuit breakers interrupt the flow of power in the event of an electrical overload When a circuit breaker is tripped reset it by pressing the exposed button If a circuit breaker continues to trip the cause of the electrical overload should be found and corrected 30 Amp Protects the left scrub brush motor 30 Amp Protects the right scrub brush motor 25 Amp...

Page 29: ...centric the motor will need to be replaced or sent to a qualified service center Important These brushes wear quicker as the length shortens due to increased heat Spring inside brush housing will damage motor if brushes are allowed to wear away completely Periodically check the length of the carbon brushes Replace both carbon brushes when either is less than 3 8 9 5mm long 3 8 9 5mm Important Thes...

Page 30: ...the actuator 1 While holding actuator barrel to prevent it from spinning apply power to the actuator such that it is fully extended Positive power to white wire and negative ground to black Limit switch within actuator will stop it 2 Turn barrel out one or more full turns to assure that when it is retracted it will not bind against itself 3 While holding actuator barrel to prevent it from spinning...

Page 31: ...MAINTENANCE CUTTER 24V 86036830 06 20 07 4 13 RECOMMENDED GREASING 1 2 strokes of Mobiltemp 78 or compatible clay based or calcium based grease ...

Page 32: ... Recovery tank full Drain recovery tank Recovery tank float system dirty Clean float system Circuit breaker tripped Reset circuit breaker Loose connection Check motor wires and connections Faulty vacuum switch Replace switch Worn vacuum motor brushes Replace brushes check commutator Poor scrubbing performance Debris caught in scrub brushes Remove debris Worn brushes or pads Replace brushes or pads...

Page 33: ... or stuck Clean or replace Vent hole in solution tank lid obstructed Clear obstruction from vent hole No power to machine Battery disconnected Check all battery cable connections Emergency shut off activated If included Reset Battery connections corroded Clean connections Faulty main contactor Replace contactor Faulty key switch Replace switch Little or no propel Low battery charge Charge batterie...

Page 34: ...CONTROL HANDLE CUTTER 24V 86036830 06 20 07 11 9 6 10 8 7 4 5 2 3 1 5 1 ...

Page 35: ... X 1 25 X 018 4 86231480 140504 2 BUTTON PROPEL 5 86277070 70784 2 SCR 4 40 X 5 8 PPHMS 6 86240990 41431 2 HOUSING BUTTON 7 86277060 70783 4 SCR 8 32 X 7 8 PHTC TYPE 23 8 86277050 70782 4 SCR 5 16 18 X 3 4 SHCS SS 9 86238740 38308 1 HANDLE RIGHT 10 86004120 38312 PROPEL HANDLE ASM LEFT SERVICE ONLY 11 86004130 38313 PROPEL HANDLE ASM RIGHT SERVICE ONLY CUTTER 24V 86036830 06 20 07 5 2 ...

Page 36: ...COVER FRONT TANK MOUNT CUTTER 24V 86036830 06 20 07 10 9 8 7 5 1 2 6 2 3 3 5 3 ...

Page 37: ...4 WASHER 5 16 FLAT SS 3 86276780 70728 4 SCR 5 16 18 X 3 4 HHCS SS 4 86062260 270066 1 COVER FRONT 24V ORNG 5 86004790 48012 2 KNOB 5 16 18 4 PRONG 6 86276380 70639 2 SCR 5 16 18 X 1 25 SSSCU 7 86278080 70823 2 SET SCR 5 16 18 X 1 75 CP SS 8 86271840 57285 2 NUT 5 16 18 HEX NYLOCK THIN SS 9 86010670 87029 2 WASHER 5 16 FLAT SS 10 86068150 140706 1 BRACKET TANK SUPPORT ...

Page 38: ...COVER TOP TANK MOUNT CUTTER 24V 86036830 06 20 07 8 5 7 1 2 3 4 3 5 3 6 3 9 10 11 5 5 ...

Page 39: ...70 87029 10 WASHER 5 16 FLAT SS 4 86239630 41429 1 HINGE COVER TO TANK 5 86276780 70728 4 SCR 5 16 18 X 3 4 HHCS SS 6 86073700 140484 1 BRACKET TANK LEFT 7 86069630 140485 1 BRACKET TANK RIGHT 8 86233390 80887 1 CLAMP 7 8 DIA P CUSHIONED 9 86271870 57290 1 NUT 1 4 20 HEX NYLOCK THIN SS 10 86276490 70670 3 SCR 5 16 18 X 5 8 HHCS SS 86292630 1 NET CARGO NOT SHOWN 11 86276780 70728 3 SCR 5 16 18 X 3 ...

Page 40: ...DECAL CUTTER 24V 86036830 06 20 07 1 2 3 5 6 7 4 5 7 ...

Page 41: ...86243560 500573 1 LABEL CUTTER RIGHT 2 86243520 500564 1 LABEL ELEC PANEL 24V DELUXE 3 86243530 500565 1 LABEL ELEC PANEL LOWER 24V 4 86243600 500578 1 LABEL SQUEEGEE LEVER 5 86243550 500572 1 LABEL CUTTER LEFT 6 86243180 500479 1 LABEL SOLUTION FILL 24V 7 86004970 50990 1 LABEL WINDSOR LOGO DOMED ...

Page 42: ...TRICAL PANEL CUTTER 24V 86036830 06 20 07 16 9 21 17 22 43 23 25 37 29 26 39 38 40 27 31 41 DETAIL A 13 32 24 33 7 34 4 11 32 19 20 28 18 8 9 DETAIL A 14 15 24 44 12AB 11 6 36 5 48 1 42 30 2 3 10 47 35 5 9 ...

Page 43: ...T 8 32 HEX NYLOCK SS 22 86003250 27944 1 CIRCUIT BOARD SOL FLOAT WIRED 23 86276880 70751 2 SCR 1 4 20 X 3 8 HHCS SS 24 86255900 73538 4 STANDOFF 6 32 x 5 8 HEX NYL 25 86255910 73659 2 STANDOFF 1 4 20 X 1 0 HEX INS 26 86006850 70393 2 SET SCR 1 4 20 X 1 25 L 27 86005710 57105 2 NUT 1 4 20 HEX W STAR WASHER 28 86273910 70045 2 SCR 8 32 X 1 PPHMS 29 86253630 73987 1 SHUNT DC AMM 25 AMP 50MV 30 860055...

Page 44: ...LIFT HANDLE CUTTER 24V 86036830 06 20 07 8 6 1 7 2 1 9 4 5 3 5 11 ...

Page 45: ...N SS 3 86066860 140537 1 BAR SQG LIFT SWING 4 86238360 36215 1 GRIP 3 16 X 1 0 ORANGE 5 86259400 87205 1 WASHER THRUST 51ID X 1OD BRO 6 86082390 62961 1 PLATE LEVER NOTCH DELUXE 7 86276780 70728 4 SCR 5 16 18 X 3 4 HHCS SS 8 86228840 09124 1 BEARING FLANGED 314 ID X 502 OD 9 86006930 70514 1 SCR 5 16 18 X 1 00 BSHCS SS CUTTER 24V 86036830 06 20 07 5 12 ...

Page 46: ...LIFT HANDLE LINKAGE CUTTER 24V 86036830 06 20 07 4 9 16 1 5 3 2 7 6 10 11 8 12 13 6 14 15 17 5 13 ...

Page 47: ... WASHER 1 4ID X 5 8OD SS 7 86273820 70019 1 SCR 1 4 20 X 1 25 HHCS SS 8 86069610 140482 1 BRACKET SCRUB DECK PIVOT 24V 9 86271870 57290 1 NUT 1 4 20 HEX NYLOCK THIN SS 10 86008650 80604 1 COTTER 1 4 RING 11 86005630 57022 2 NUT 3 8 16 HEX NYLOCK THIN SS 12 86077480 51365 1 LINK SQG LIFT FIXED 13 86003240 27942 1 CABLE 125 X 26 5 0707 SS LB E E 14 86009560 82053 1 PIN CLEVIS 1 4 X 63 PLTD 15 862289...

Page 48: ...RECOVERY TANK CUTTER 24V 86036830 01 21 13 5 15 9 32 31 21 2 4 21 1 33 11 18 12 17 16 15 14 7 8 12 22 23 11 25 20 6 12 24 5 1 32 10 30 28 27 26 13 19 7 3 2 29 ...

Page 49: ...6002840 27282 1 CUFF 1 5 SLIP X 1 5 HOSE 15 86008400 78499 1 TETHER DRAIN PLUG 16 86006240 66227 1 PLUG DRAIN HOSE 17 86004450 40019 1 HOSEBARB 1 5 DOUBLE MCHD 18 86004260 39472 1 HOSE 1 5 X 24 0 DRAIN 19 86271870 57290 2 NUT 1 4 20 HEX NYLOCK THIN SS 20 86075540 27941 1 COVER VACUUM HOSE 21 86071600 140890 1 BRACKET VAC INTAKE 1000148587 WAS 140511 22 86010630 87013 2 WASHER 1 4ID X 5 8OD SS 23 8...

Page 50: ...SCRUB BRUSH PAD DRIVER 3 5 1 8 9 4 6 5 7 2D 2E 2A 2C 2B CUTTER 24V 86036830 06 20 07 5 17 ...

Page 51: ...ISH SD 2D 86000330 02422 2 BRUSH 16 MILD GRIT SD 2E 86000340 02423 2 BRUSH 16 SUPER AGGRESSIVE SD 3 86005070 51284 1 LOCK PAD CENTER SNAP TWO STEP 4 86276590 70695 3 SCR 12X 1 0 PPHMS SS 5 86276580 70694 4 SCR 8 32 X 3 4 PTHMS SS 6 86276600 70696 3 SCR 10 32 X 3 4 PTHMS SS 7 86007910 73817 1 SPRING EXT 31 D X 2 0 L X 03 W SS 8 86007280 730011 1 SOCKET DRIVE BRUSH 9 86005940 62852 1 PLATE BRUSH REL...

Page 52: ...SCRUB DECK AQUA MIZER CUTTER 24V 86036830 06 20 07 11 12 7 5 6 20 21 22 23 15 17 18 12 7 19 1 2 3 4 8 7 9 8 7 10 13 14 18 17 16 14 15 5 19 ...

Page 53: ...2 STRAP AQ BACK R 16 INCH 11A 86001430 140528 1 BLADE AQ LEFT 16 INCH 11B 86135160 730429 1 BLADE AQ LT 16 INCH URETHANE 12 86273780 70015 2 SCR 1 4 20 X 3 4 HHCS SS NP 13 86082870 66370 1 PLATE AQ ATTACH L 16 14 86276960 70773 9 SCR 1 4 20 X 1 CARRIAGE SS 15 86005630 57022 6 NUT 3 8 16 HEX NYLOCK THIN SS 16 86082880 66371 1 PLATE AQ ATTACH R 16 IN 17 86228910 09139 6 BEARING FLANGED 377 ID X 502 ...

Page 54: ...SCRUB DECK MOTORS CUTTER 24V 86036830 06 20 07 5 21 8 6 7 9 10 4 5 3 2 1 ...

Page 55: ... 86002830 27196 2 CABLE TIE 375 X 24 7 3 86010790 87163 8 WASHER 3 8 SPLIT LOCK PLTD 4 86276970 70774 8 SCR 3 8 16 X 3 4 HHCS SS 5 86007020 70673 2 SCR 5 16 18 X 1 25 HHCS SS NP 6 86279130 87083 2 WASHER 5 16 SPLIT LOCK PLTD 7 86279630 87212 2 WASHER 344ID X 1 13OD X 09T PLTD 8 86003420 29220 2 DRIVER BRUSH SD 9 86004810 48040 2 KEY 1 4 SQ X 1 00 SUPP W MTR 10 86279640 87213 2 WASHER 78ID X 1 63OD...

Page 56: ...SCRUB DECK SKIRT CUTTER 24V 86036830 06 20 07 2 5 18 19 6 7 21 9 13 14 15 17 9 8 3 4 8 1 1 16 9 8 12 11 10 20 22 23 24 5 23 ...

Page 57: ...16 OD SS 10 86270920 57049 4 NUT 6 32 HEX NYLOCK SS 11 86273950 70056 4 SCR 6 32 X 1 2 PPHMS SS 12 86062970 730137 1 SHROUD SCRUBDECK 32 RIGHT 13 86011020 89202 1 WHEEL 3 DIA CUSHION RUBBER 14 86001350 140390 1 BUSHING SPANNER 435 X 1 10 15 86277150 70797 1 SCR 5 16 18 X 2 BSHCS SS 16 86082950 66385 1 PLATE BUMPER WHEEL ATTACH 17 86070040 140562 1 BRKT SHROUD RETAINER RIGHT 18 86066410 140549 1 BA...

Page 58: ...SCRUB DECK LIFT LINKAGE CUTTER 24V 86036830 06 20 07 6 4 8 2 7 4 3 7 7 5 5 7 4 7 4 3 2 1 4 10 9 5 4 7 11 12 5 25 ...

Page 59: ... 2 SCR 1 4 20 X 1 5 HHCS SS 4 86010630 87013 8 WASHER 1 4ID X 5 8OD SS 5 86271870 57290 8 NUT 1 4 20 HEX NYLOCK THIN SS 6 86236670 34393 1 FRAME SCRUB DECK 7 86259400 87205 10 WASHER THRUST 51ID X 1OD BRO 8 86228920 09140 2 BEARING 252ID X 503OD X 1 0 9 86228900 09138 2 BEARING FLANGED 252ID X 503OD 10 86273820 70019 2 SCR 1 4 20 X 1 25 HHCS SS 11 86066810 140513 1 BAR LINKAGE LEFT 12 86066870 140...

Page 60: ...SCRUB DECK LIFT CUTTER 24V 86036830 06 20 07 3 2 1 6 7 8 12 5 2 1 10 2 13 13 7 9 7 11 5 4 7 5 27 ...

Page 61: ... 57290 3 NUT 1 4 20 HEX NYLOCK THIN SS 5 86010630 87013 6 WASHER 1 4ID X 5 8OD SS 6 86069750 140508 1 BRACKET FRAME MOUNT 7 86259400 87205 10 WASHER THRUST 51ID X 1OD BRO 8 86228920 09140 1 BEARING 252ID X 503OD X 1 0 9 86069760 140509 1 BRACKET CENTER LINK 10 86007020 70673 1 SCR 5 16 18 X 1 25 HHCS SS NP 11 86197150 70669 1 SCR 5 16 X 1 25 ELEV FLDG SA 12 86273740 70010 1 SCR 1 4 20 X 1 5 HHCS S...

Page 62: ...SCRUB DECK LIFT CUTTER 24V 86036830 06 20 07 15 16 13 12 9 10 11 6 5 8 7 5 4 3 2 6 1 17 18 14 15 15 12 5 29 ...

Page 63: ...7 86068130 140456 1 BRACKET ACTUATOR TUBE 8 86277010 70778 2 SCR 3 8 16 X 7 HHCS SS 9 86011960 1 ACTUATOR 24VDC 5 0 STRK 10 86005630 57022 2 NUT 3 8 16 HEX NYLOCK THIN SS 11 86068170 140708 1 BRACKET ACTUATOR MOUNT 12 86271840 57285 5 5 16 18 HEX NYLOCK THIN SS 13 86068160 140707 1 BRACKET TANK BRACE 14 86277280 70822 2 SCR 3 8 16 X 1 00 CARRIAGE SS 15 86010670 87029 9 WASHER 5 16 FLAT SS 16 86006...

Page 64: ...SOLUTION CUTTER 24V 86036830 06 20 07 14 3 2 1 4 6 7 8 9 13 10 12 11 HOSE FROM FILTER ASM 5 5 31 ...

Page 65: ...ORN SS 5 86008270 75370 1 TANK SOLUTION 24V BLU 6 86240460 40089 1 HOSEBARB 1 2 MPT X 1 7 86282050 39562 1 HOSE 1 0ID 1 8W CLR X 24 5 8 86233110 20018 1 CLAMP 1 0 WORM GEAR 9 86271840 57285 4 NUT 5 16 18 HEX NYLOCK THIN SS 10 86276380 70639 4 SCR 5 16 18 X 1 25 SSSCU 11 86233150 20042 1 CLAMP 3 8 HOSE D SLOT 12 86197910 40022 1 HOSEBARB 1 2 MPT X 1 2 POLY DL 13 86010670 87029 4 WASHER 5 16 FLAT SS...

Page 66: ...SOLUTION CUTTER 24V 86036830 06 20 07 7 2 3 8 4 10 9 1 5 13 12 11 10 4 6 5 33 ...

Page 67: ... 38 UL CSA 7 86282190 39616 1 HOSE 1 2 ID WIRE BOUND X 13 8 86007560 730161 1 STRAINER 1 2 HOSE 20 MESH 86005870 59021 1 O RING FILTER SEAL RON VIK 86007750 73405 1 SCREEN 20 MESH STRAINER SCRBR 86313160 CAP STRAINER SHORT 9 86010540 84141 1 VALVE 24VDC SOL 1 2 HOSEBARB 86003460 29260 DIAPHRAGM SRVC PART SLND SERVICE ONLY 86136820 47395 SOLENOID SPRING KIT SERVICE ONLY 10 86281100 39274 2 HOSE 1 2...

Page 68: ...SQUEEGEE CUTTER 24V 86036830 01 20 12 5 35 17 14 16 7 2 6 29 30 13 15 39 2 3 4 5 10 9 8 7 22 18 19 20 21 24 23 11 12 25 26 27 28 1 34 36 5 34 31 32 33 35 37 ...

Page 69: ...IP 18 86276920 70755 2 SCR 3 8 16 X 1 HHCS SS NP 19 86010790 87163 2 WASHER 3 8 SPLIT LOCK PLTD 20 86005840 57269 2 NUT 3 8 16 HEX COUPLING SS 21 86082490 62977 1 PLATE SQUEEGEE BOTTOM 40 22 86008390 78493 1 TUBE ASM SQUEEGEE VAC 23 86276990 70776 2 SCR 3 8 16 X 3 5 CARRIAGE SS 24 86276870 70748 2 SCR 3 8 16 X 2 5 CARRIAGE SS 25 86082470 62975 1 PLATE SQUEEGEE FRONT 40 SPACER 26A 86009830 82528 1 ...

Page 70: ...SQUEEGEE LIFT LINKAGE LOWER CUTTER 24V 86036830 06 20 07 1 2 3 4 5 6 7 1 8 9 10 14 15 16 17 13 11 12 5 37 ...

Page 71: ...9200 81535 1 KNOB 3 8 16 4 PRONG ALUM 7 86279510 87171 1 WASHER 3 8 FLAT 8 86082150 62922 1 PLATE SQUEEGEE MOUNT 9 86007270 730006 1 SPRING COMP 1 10 OD X 2 0 L X 148W 10 86005630 57022 1 NUT 3 8 16 HEX NYLOCK THIN SS 11 86072530 14409 1 BRACKET CAMBER PIVOT 12 86276870 70748 1 SCR 3 8 16 X 2 50 CARRIAGE SS 13 86277130 70795 2 SCR 5 16 18 X 1 00 CARRIAGE SS 14 86249060 82061 1 PIN CLEVIS 3 8 X 4 6...

Page 72: ...VACUUM CUTTER 24V 86036830 06 20 07 4 3 2 7 8 9 6 5 1 2 1 5 39 ...

Page 73: ... 3 NUT 1 4 20 HEX NYLOCK THIN SS 4 86064910 54194 1 MUFFLER VAC MOTOR 5 86233430 81431 1 CLAMP 2 50 WORM GEAR 6 86091170 730174 1 TUBE 2 0 OD X 05W X 1 0L 7 86005460 53801 1 VAC MOTOR ASM 24VDC 3 STAGE 86230810 140551 BRUSH SET 24V 3ST VAC AMETEK SERVICE ONLY 86135310 140686 BRUSH SET 24V 36V VAC WINDSOR SERVICE ONLY 8 86010630 87013 3 WASHER 1 4 ID X 5 8 OD SS 9 86273810 70018 3 SCR 1 4 20 X 1 HH...

Page 74: ...WHEELS AND FRAME CUTTER 24V 86036830 06 29 11 5 41 4E 4D 6 8 7 9 10 1 2 5 4A 4C 3 4B 11 ...

Page 75: ...ING OPTIONAL 4D 86354660 WHEEL 10 BLK KNOBBY POLY FILL OPTIONAL 4E 86354670 WHEEL 10 N MRKNG POLY FILL OPTIONAL 5 86000800 05128 1 AXLE MOTOR DRIVE 24VDC 5A 86216150 140588 BRUSH SET 24V TRANSAXLE SERVICE ONLY 5B 86004660 47371 HUB KIT 05128 TRANSAXLE 1000094309 SERVICE ONLY 5C 86241840 48091 KEY WOODRUFF 75ID HUB 1000094309 SERVICE ONLY 6 86238430 36191 1 GROMMET 1 00 ID 3 16 GRIP 7 86006560 7008...

Page 76: ...WIRING BATTERY CUTTER 24V 86036830 02 10 09 5 43 1 2 3 4 5 9 6 7 8 1 11 10 12 13 ...

Page 77: ... BOOT RUBBER TERM ISOLATOR 5 86009000 81131 3 WIRE 4 X 9 5 BK 5 16 RING X 5 16 RING 6 86010850 880352 1 WIRE 4X20 RD C TERM X 5 16 RING 7 86010860 880353 1 WIRE 4X20 BK C TERM X 5 16 RING 8 86260520 880384 2 WIRE 4X67 BK C TERM 5 16 RING 9 86233360 28038 1 CLAMP CABLE KIT SY945 10 86270890 57034 1 NUT ACORN 10 32 11 86010650 87018 1 WASHER 10 X 9 16 OD 12 86273980 70066 1 SCR 10 32 X 3 4 PPHMS SS ...

Page 78: ...D 30A MTR VAC 52 RED 14 RED RIGHT BRUSH 30A 1 RED 57 RED 2 BLK 29 YLW 15 RED 51 RED B BRUSH LEFT 30A A HOUR METER 1 3 2 26 RED 57 RED 6 BLK 14 15 RED 33 RED 20 BLU 9 BLU METER SOLUTION CONTROL 22 RED 21 RED AMP 32 RED 4 1 20 BLU BRUSH ROCKER METER BATTERY BRUSH 20 BLU RELAY 2 7 RED 2 25 BLK 54 RED DIAGRAM A 30 RED 49 BLK 52 RED 50 BLK 43 BLK 48 BLK 47 RED 56 RED 51 RED 30 RED FORWARD 8 BLU POT SWI...

Page 79: ...SERIAL NO FROM NOTES 1 86238990 41442 1 HARNESS PANEL DELUXE 2 86261210 29204 2 DIODE ASM 76008 X 76008 3 86003410 29215 1 DIODE ASM 76075 X 76075 4 86267340 880269 2 WIRE 22 RED 18 76040 X 76075 5 86269300 88868 1 WIRE 16 RED 18 STRIP X STRIP 6 86267360 880271 1 WIRE 14 BLK 18 76011 X 76040 ...

Page 80: ... MOTOR RIGHT BRUSH MOTOR 76 RED 77 BLK 74 RED 75 BLK 5 BRN 6 BLK ACTUATOR 69 RED 68 GRN YLW SOLENOID VAC MOTOR 72 RED 73 BLK PROPEL MOTOR 78 RED 79 BLK A B DIAGRAM A 77 BLK 78 RED DIAGRAM B 76 RED 75 BLK 74 RED 79 BLK 68 GRN YLW 69 RED 6 BLK 5 BRN 1 VALVE 5 47 ...

Page 81: ...WIRING MAIN HARNESS CUTTER 24V 86036830 06 20 07 5 48 REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86238980 41441 1 HARNESS MAIN ...

Page 82: ...WIRING SCHEMATIC CUTTER 24V 86036830 06 20 07 INDICATES OPTIONAL ACCESSORY DECK WHT BLK PRV NO 29204 86261210 86261210 PRV NO 29204 86003410 PRV NO 29215 5 49 ...

Page 83: ...CUTTER 24V 86036830 06 20 07 5 50 THIS PAGE LEFT BLANK INTENTIONALLY ...

Page 84: ...BRAKE OPTION CUTTER 24V 86036830 06 20 07 5 51 1 2 3 4 5 6 7 9 10 13 8 10 14 12 11 2 8 2 1 4 17 9 9 15 16 11 11 12 14 ...

Page 85: ...0070 140565 1 BRKT LOWER BRAKE MOUNT 24V 7 86234850 27956 1 CRANK BRAKE 8 86272610 80669 2 PIN CLEVIS 5 16 X 3 4 L PLTD 9 86231820 27961 1 CABLE PARK BRAKE 10 86008660 80605 2 COTTER 5 16 RING 11 86010630 87013 6 WASHER 1 4 ID X 5 8 OD SS 12 86271870 57290 5 NUT 1 4 20 HEX NYLOCK THIN SS 13 86070150 140574 1 BRKT TANK MOUNT 24V 14 86259400 87205 2 WASHER THRUST 51 ID X 1 OD BRO 15 86228900 09138 1...

Page 86: ...EMERGENCY STOP OPTION CUTTER 24V 86036830 06 20 07 1 5 53 ...

Page 87: ...GENCY STOP OPTION REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86007180 72160 1 SWITCH EMERGENCY STOP 2 86269300 88868 1 WIRE 16 RED 18 STRIP X STRIP NOT SHOWN CUTTER 24V 86036830 06 20 07 5 54 ...

Page 88: ...ACCESSORY PUMP OPTION CUTTER 24V 86036830 06 20 07 5 55 BRACKET RECOVERY SOLUTION 3 10 12 13 14 15 11 TO COUPLING 3 7 6 5 17 3 9 10 3 16 2 TO FILTER EXISTING HOSE 3 4 8 17 3 2 1 ...

Page 89: ...0043 1 HOSEBARB 3 8 MPT X 3 8 90D 8 86026370 65180 1 PUMP ASM 24V ACCESSORY 9 86197940 40027 1 HOSEBARB 3 8MPT X 1 2 90 D DL 10 86270990 57090 4 NUT 10 32 HEX NYLOCK SS 11 86010650 87018 4 WASHER 10 X 9 16 OD 12 86197620 40038 1 HOSEBARB 1 4MPT X 3 8 45D DL 13 86002470 22072 1 COUPLING 1 4 ANCHOR W 1 HEX 14 86005590 56014 1 NIPPLE 1 4 CLOSE 15 86005580 56012 1 NIPPLE 1 4 FPT QD 16 86282110 39571 1...

Page 90: ...WINDSOR 86006420 67393 RELAY 24VDC 100A 86007140 72130 SWITCH SPST 2 POSITION ROCKER 86009200 81535 KNOB 3 8 16 4 PRONG ALUM 86003990 35250 GASKET DOME 86236410 34394 FLOAT VAC SHUT OFF 86001430 140528 BLADE AQ LEFT 16 INCH 86001420 140527 BLADE AQ RIGHT 16 INCH 86007490 730133 SQUEEGEE REAR BLADE LINTEX 86009830 82528 SQUEEGEE FRONT BLADE LINATEX 86066410 140549 BAND SKIRT LEFT 32 INCH 86066400 1...

Page 91: ...NOTES CUTTER 24V 86036830 06 20 07 5 58 ...

Page 92: ...CUTTER 24V 86036830 06 20 07 5 59 ...