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Windsor Saber Cutter 10052400, Operating Instructions Manual

The Windsor Saber Cutter 10052400 is a powerful and efficient cutting tool designed for professional use. To ensure safe and optimal operation, it is crucial to read and follow the detailed instructions provided in the Operating Instructions Manual. You can easily download this manual for free from 88.208.23.73:8080, ensuring hassle-free and accurate usage of this exceptional product.

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Table of Contents

Machine Data Label . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Table of Contents  . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

How To Use This Manual  . . . . . . . . . . . . . . . . . . . . . 4

Safety

Important Safety Instructions  . . . . . . . . . . . . . . . . . . 5
Hazard Intensity Level  . . . . . . . . . . . . . . . . . . . . . . . 6
Safety Label Location . . . . . . . . . . . . . . . . . . . . . . . . 7

Operations

Technical Specifications . . . . . . . . . . . . . . . . . . . . . . 8
How The Machine Works . . . . . . . . . . . . . . . . . . . . 10
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Machine Operation  . . . . . . . . . . . . . . . . . . . . . . . . . 16

Pre-Run Machine Inspection. . . . . . . . . . . . . . . . . . 16
Starting Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Emergency Stop Procedures  . . . . . . . . . . . . . . . . . 16
Filling Solution Tank . . . . . . . . . . . . . . . . . . . . . . . . 16
Normal Scrubbing . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Emptying and Cleaning Tanks  . . . . . . . . . . . . . . . . 18
Solution Tank  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Maintenance

Service Schedule  . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
To Charge The Batteries. . . . . . . . . . . . . . . . . . . . . 22
Changing Batteries . . . . . . . . . . . . . . . . . . . . . . . . . 23

Squeegee Blades. . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Adjusting Squeegee . . . . . . . . . . . . . . . . . . . . . . . . 24
To Remove Squeegee Assembly . . . . . . . . . . . . . . 24
To Adjust Squeegee Pitch  . . . . . . . . . . . . . . . . . . . 25
To Adjust Amount of Rear Squeegee Deflection  . . 25
To Replace Aqua-Mizer Squeegee Blades . . . . . . . 25
Scrub Brushes  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Recovery Tank Float Shut-Off  . . . . . . . . . . . . . . . . 26
Solution Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Changing Brush Motors  . . . . . . . . . . . . . . . . . . . . . 27
Traction Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Circuit Breakers  . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Brush Shroud & Brush Skirts  . . . . . . . . . . . . . . . . . 28
Vacuum Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Actuator Scrub Deck Removal/Replacement . . . . . 30
Greasing Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Machine Troubleshooting . . . . . . . . . . . . . . . . . . . . 32

Parts

Control Handle  . . . . . . . . . . . . . . . . . . . . . . . . . . .   36
Cover (Front) & Tank Mount . . . . . . . . . . . . . . . . .   38
Cover (Top) & Tank Mount . . . . . . . . . . . . . . . . . .   40

Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  42
Electrical Panel . . . . . . . . . . . . . . . . . . . . . . . . . . .  44
Lift Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  46
Lift Handle Linkage . . . . . . . . . . . . . . . . . . . . . . . .  48
Recovery Tank  . . . . . . . . . . . . . . . . . . . . . . . . . . .  50
Scrub Brush/Pad Driver 32 IN. . . . . . . . . . . . . . . .  52
Scrub Deck Aqua-Mizer  . . . . . . . . . . . . . . . . . . . .  54
Scrub Deck Motors . . . . . . . . . . . . . . . . . . . . . . . .  56
Scrub Deck Skirt . . . . . . . . . . . . . . . . . . . . . . . . . .  58
Scrub Deck Lift Linkage  . . . . . . . . . . . . . . . . . . . .  60
Scrub Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . .  64
Solution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  66
Squeegee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  70
Squeegee Lift Linkage (Lower) . . . . . . . . . . . . . . .  72
Vacuum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  74
Wheels & Frame . . . . . . . . . . . . . . . . . . . . . . . . . .  76
Wiring-Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . .  78
Wiring Group-Control Panel  . . . . . . . . . . . . . . . . .  80
Wiring Group-Main Harness . . . . . . . . . . . . . . . . .  82
Wiring Group-Schematic . . . . . . . . . . . . . . . . . . . .  84

Options

Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  88
Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . . . .  90
Accessory Pump . . . . . . . . . . . . . . . . . . . . . . . . . .  92
Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . .  94

86039100 CUTTER 36V

Summary of Contents for Saber Cutter 10052400

Page 1: ...efore using the machine 86039100 BJ 07 06 15 Operating instructions ENG MODELS SCX326 10052400 SCXN326 10052850 BSCSCX326 10052880 Walk Behind Scrubber Prior to Serial Number Ref No 6 See Serial number page or call manufacturer ...

Page 2: ...loor scrubs the floor with brushes or pads and then vacuums the soiled water back into the recovery tank Warranty Registration Thank you for purchasing a Windsor product Warranty registration is quick and easy Your registration will allow us to serve you better over the lifetime of the product To register you product go to www windsorind com WarrantyRegistration aspx For customer assistance 1 800 ...

Page 3: ...Deflection 25 To Replace Aqua Mizer Squeegee Blades 25 Scrub Brushes 26 Recovery Tank Float Shut Off 26 Solution Strainer 27 Changing Brush Motors 27 Traction Motor 28 Circuit Breakers 28 Brush Shroud Brush Skirts 28 Vacuum Motor 29 Actuator Scrub Deck Removal Replacement 30 Greasing Axle 31 Machine Troubleshooting 32 Parts Control Handle 36 Cover Front Tank Mount 38 Cover Top Tank Mount 40 Decal ...

Page 4: ...er Batteries Scrub Brushes Adjusting Squeegee Scrub Deck Skirts Squeegee Blade Service Schedule The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number of columns of information REF column refers to the reference number on the parts illustration PART NO column lists the part number for the part QTY column lists the quantity of the...

Page 5: ...re than normal housekeeping purposes Maintenance and repairs must be done by qualified personnel If foam or liquid comes out of machine switch off immediately Disconnect battery before cleaning or servicing Before the machine is discarded the batteries must be removed and properly disposed of Make sure all warning and caution labels are legible and properly attached to the machine During operation...

Page 6: ...tion carefully Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps to train the machine operating personnel FOR SAFETY DO NOT OPERATE MACHINE Unless Trained and Authorized Unless Operation Guide is Read and understood In Flammable or Explosive areas In areas with possible falling objects WHEN SERVICING MACHINE Avoid moving parts Do not wear...

Page 7: ... 36V NOTE These drawings indicate the location of safety labels on the machine If at any time the labels become illegible promptly replace them 2 GRADE WARNING SEE MANUAL CIRCUIT BREAKER DECAL 86243610 SAFETY DECAL 86252530 BATTERY CAUTION 86252520 ...

Page 8: ...y tank capacity 35 gal 132 L Scrub brush diameter 32 in 81 cm scrub head 16 in 41 cm Scrub brush pressure Actuated 0 lbs to 150 lbs 0 kg to 68 kg Scrub brush speed 200 rpm Tires 2 x 12 in 30 5 cm Non Mark Foam Fill Casters 2 x 4 in 10 2 cm polyurethane Non Mark Foundation Pressure 64 lbs in 441 kPa Maximum Speed 3 2 miles hour 5 2 km hour Frame Construction Powder coated steel Brakes optional Tire...

Page 9: ... mean square acceleration at the operator s arms was measured to be below 2 5m s2 This was a tri axial third octave band measurement made during normal operation on a composite tile floor The measure ment and related calculations were made in accordance with ANSI S3 34 1986 ITEM MEASURE Height 46 in 117 cm Length with 32 in 81 cm scrub head 71 in 180 Width without squeegee and scrub head 28 in 71 ...

Page 10: ...ies and changes in the floor without loosing contact with floor The scrub deck skirt controls the cleaning solution on the floor so that the squeegee can pick it up The brush lift mecha nisms and controls are used to raise and lower the deck The function of the recovery system is to vacuum the soiled water back into the recovery tank The recovery system consists of the squeegee vacuum motor float ...

Page 11: ...ank Drain Hose 5 Scrub Head Shrouds 6 Solution Tank 7 Solution Tank Cover 8 Solution Tank Drain Hose 9 Solution Strainer 10 Squeegee 11 Aqua Mizer 12 Top Cover 13 Vacuum Motor 14 Recovery Tank Dome 15 Accessory Pump Port Optional 1 2 3 4 5 6 7 8 9 11 12 13 14 15 10 86039100 CUTTER 36V ...

Page 12: ...12 Operations Controls 86039100 CUTTER 36V 14 10 4 1 13 5 2 9 3 6 8 15 7 16 11 12 12 ...

Page 13: ...PTIONAL Shuts off machine To shut off machine push the switch To restart machine rotate the switch clockwise 3 SPEED CONTROL KNOB Controls the speed of the machine To increase speed rotate knob clockwise To decrease speed rotate knob counterclockwise 4 PROPEL CONTROL LEVERS Controls the machine direction and scrub brushes and solution flow To propel machine forward squeeze either propel lever The ...

Page 14: ... operation is interrupted 9 VACUUM SWITCH Controls the vacuum motor To start vacuum motor press the bottom of the switch To stop vacuum motor press the top of the switch 10 SQUEEGEE LIFT LEVER Raises and lowers the squeegee To lower the squeegee lift the lever from its raised position To raise the squeegee lift the lever from its lowered position 11 SQUEEGEE PITCH ADJUSTMENT KNOB Adjusts the defle...

Page 15: ... operation the meter will give the correct charge level 14 PARKING BRAKE OPTIONAL Locks front wheels to prevent unintentional movement To set parking brake push down to lock notch To release parking brake push down and over out of the lock down notch 15 HOUR METER OPTIONAL Records the number of hours the machine has been in operation This information is useful in determining when to service the ma...

Page 16: ... machine is equipped with this option Filling Solution Tank FOR SAFETY Before leaving or servicing machine stop on level surface turn off machine and remove key 1 Turn the machine power off 2 Set the parking brake if your machine is equipped with this option 3 Remove solution tank cover 4 Fill the solution tank with clean water leaving enough room for the required amount of cleaning solution The s...

Page 17: ...fire Do not pick up 1 Turn the machine power on 2 Lower the squeegee 3 Turn the vacuum on 4 Lower the scrub brushes to the floor 5 Turn the scrub brushes on brushes will start when machine is propelled 6 Drive machine forward to begin scrubbing NOTE Shut machine off immediately if water or foam is expelled from the machine 7 Adjust the speed of the machine solution flow and scrub brush pressure as...

Page 18: ...ff and set parking brake if your machine is equipped with this option Solution Tank 1 Loosen small drain hose from the retainer then lower hose in direction of the drain 2 Remove the solution tank cover 3 Flush the solution tank out with clean water and run several gallons of clean water through systems Do not use water hotter than 140 F 60 C to clean tank Damage may occur NOTE Never allow solutio...

Page 19: ...o allow motor to dry Store with dome off tank to allow the tank to dry Check scrub deck splash skirt Check batteries for corrosion cracks and evidence of overheating Check all bearings for noise Check all gaskets for wear and leakage Check vac motor carbon brushes Check brushes for wear ensure bristles are not damaged Check linkages for wear and damage Grease wheels and casters Grease axle Check s...

Page 20: ...Aqua Mizer 4 Scrub Brushes 5 Recovery Tank Float Shut Off 6 Solution Strainer 7 Brush Motor 8 Traction Motor 9 Circuit Breakers 10 Brush Shroud Brush Skirts 11 Vacuum Motor 12 Actuator Scrub Deck 1 12 7 10 4 3 11 9 5 2 8 6 86039100 CUTTER 36V ...

Page 21: ...before and after charging the batteries Never add acid to the batteries use distilled water Do not allow water level to fall below the battery plates Portions of plates exposed to air will be destroyed Do not overfill Keep plugs firmly in place at all times When servicing machine avoid contact with battery acid Batteries emit hydrogen gas Explosion or fire can result Keep sparks and open flame awa...

Page 22: ...ion and protective clothing when working with batteries Charge batteries in a well ventilated area Leave the battery cover open Use a 36 volt 18 amp maximum output or 25 amp depending on the size of the batteries DC charger which will automatically shut off when the batteries are fully charged 1 Stop the machine in a clean well ventilated area next to the charger 2 Turn OFF machine FOR SAFETY Befo...

Page 23: ...o the indicator ring If necessary add distilled water 11 Lower the battery cover Changing Batteries Stop the machine in a clean area next to the charger Turn off machine FOR SAFETY Before leaving or servicing the machine stop on level surface turn off machine and remove key 1 Raise the battery cover 2 Disconnect battery pack from machine 3 Use the proper size open end wrench to discon nect main gr...

Page 24: ...gee in the up position turn key switch OFF 2 Disconnect vacuum hose from squeegee and loosen both knobs 3 Pull squeegee assembly rearward from the lifting carrier 4 Inspect or repair as necessary and reinstall To Replace or Rotate Rear Squeegee Blades 1 With the squeegee in the up position turn key switch OFF FOR SAFETY Before leaving or servicing machine stop on level surface turn off machine and...

Page 25: ...ace Lower the squeegee and drive forward at least 2 feet 60cm 2 With the squeegee down stop the machine Do not allow machine to roll back FOR SAFETY Before leaving or servicing machine stop on level surface turn off machine and remove key 3 Observe the amount of squeegee deflection It should deflect 3 8 in 9 5mm across the entire width of the squeegee 4 To increase the squeegee deflection turn the...

Page 26: ...ound in dirt black heel marks and spills When used with the proper stripper this pad leaves the floor clean and ready for finishing The scrub brushes should be checked before each days work for wire string wear and damage Replacing or Installing Scrub Brushes 1 With the scrub deck up turn OFF the machine FOR SAFETY Before leaving or servicing the machine stop on level surface turn OFF machine and ...

Page 27: ...shaft 4 Remove 4 brush motor mounting bolts located under scrub deck 5 Remove brush motor 6 Reverse steps to install Brush Motor Carbon Brush Replacement 1 Scribe alignment mark on motor barrel to motor cap Remove two bolts 2 Remove end cap from motor NOTE Motors contain two wave washers in cap Do not lose these 3 Release brush from spring tension Remove screw connecting brush wire lead to brush h...

Page 28: ...tor shaft Circuit Breakers Circuit breakers interrupt the flow of power in the event of an electrical overload When a circuit breaker is tripped reset it by pressing the exposed button If a circuit breaker continues to trip the cause of the elec trical overload should be found and corrected Brush Shroud Brush Skirts Contain the water in the shroud area The skirt will flex over uneven floors and al...

Page 29: ... motor will need to be replaced or sent to a qualified service center Important These brushes wear quicker as the length shortens due to increased heat Spring inside brush housing will damage motor if brushes are allowed to wear away completely Periodically check the length of the carbon brushes Replace both carbon brushes when either is less than 3 8 9 5mm long 3 8 9 5mm Important These brushes w...

Page 30: ... actuator barrel to prevent it from spinning apply power to the actuator such that it is fully extended Positive power to white wire and negative ground to black Limit switch within actuator will stop it 2 Turn barrel out one or more full turns to assure that when it is retracted it will not bind against itself 3 While holding actuator barrel to prevent it from spinning apply power to the actuator...

Page 31: ...31 Maintenance Greasing Axle 86039100 CUTTER 36V RECOMMENDED GREASING 1 2 strokes of Mobiltemp 78 or compatible clay based or calcium based grease NOTE Use hand operated grease gun only ...

Page 32: ... full Drain recovery tank Recovery tank float system dirty Clean float system Circuit breaker tripped Reset circuit breaker Loose connection Check motor wires and connections Faulty vacuum switch Replace switch Worn vacuum motor brushes Replace brushes check commutator Poor scrubbing performance Debris caught in scrub brushes Remove debris Worn brushes or pads Replace brushes or pads Improper dete...

Page 33: ...n or replace Vent hole in solution tank lid obstructed Clear obstruction from vent hole No power to machine Battery disconnected Check all battery cable connections Emergency shut off activated If included Reset Battery connections corroded Clean connections Faulty main contactor Replace contactor Faulty key switch Replace switch Little or no propel Low battery charge Charge batteries Wheels spin ...

Page 34: ...34 Notes 86039100 CUTTER 36V ...

Page 35: ...35 PARTS Parts 86039100 CUTTER 36V ...

Page 36: ...36 9 1 2 3 4 6 8 7 5 10 11 86039100 CUTTER 36V Control Handle ...

Page 37: ... SPRING COMP 240D X 1 25 X 018 4 86231480 2 BUTTON PROPEL 5 86277070 2 SCREW 4 40 X 625 PHPNHMS STL ZNPLT 6 86240990 2 HOUSING BUTTON 7 86277060 4 SCREW 8 32 X 875 PHPNHTC 8 86277050 4 SCREW 5 16 18 X 75 SCHCS SS 9 86238740 1 HANDLE RIGHT 10 86004120 PROPEL HANDLE ASM LEFT SERVICE ONLY 11 86004130 PROPEL HANDLE ASM RIGHT SERVICE ONLY Control Handle ...

Page 38: ...38 5 6 3 7 1 2 3 4 86039100 CUTTER 36V Cover Front Tank Mount ...

Page 39: ...RT REC TO SOL W BRAKE 36V 2 86010670 2 WASHER 5 16 X 75 X 04 FLT SS 3 86276780 5 SCREW 5 16 18 X 75 HHCS SS 4 86062550 1 COVER FRONT 36V GRY 5 86377890 2 KNOB 1 36 DIA X 5 16 18 6 86276380 4 SCREW 5 16 18 X 1 25 SCHSET CP SS 7 86279630 3 WASHER 5 16 X 1 13 X 09 FLT Cover Front Tank Mount ...

Page 40: ...40 8 7 11 3 4 3 2 9 5 3 6 5 3 1 10 86039100 CUTTER 36V Cover Top Tank Mount ...

Page 41: ...X 75 X 04 FLT SS 4 86239650 1 HINGE COVER TO TANK 36V 5 86276780 4 SCREW 5 16 18 X 75 HHCS SS 6 86069840 1 BRKT TANK LEFT 36V 7 86069850 1 BRKT TANK RIGHT 36V 8 86233390 1 CLAMP 7 8 DIA P CUSHIONED 9 86271870 1 NUT 1 4 20 HEXTHIN NYLOCK SS 10 86276490 3 SCREW 5 16 18 X 625 HHCS SS 86292630 1 NET CARGO NOT SHOWN 11 86276780 3 SCREW 5 16 18 X 75 HHCS SS Cover Top Tank Mount ...

Page 42: ...42 1 2 3 5 6 8 4 86039100 CUTTER 36V Decal ...

Page 43: ...OM NOTES 1 86243560 1 LABEL CUTTER RIGHT 2 86243630 1 LABEL ELEC PANEL 36V DLX 3 86243610 1 LABEL ELECT PANEL LOWER 36V 4 86243600 1 LABEL SQUEEGEE LEVER 5 86243550 1 LABEL CUTTER LEFT 6 86243710 1 LABEL SOLUTION FILL 36V 7 86004970 1 LABEL WINDSOR LOGO DOMED Decal ...

Page 44: ...44 Electrical Panel 86039100 CUTTER 36V 34 1 2 3 4 5 6 7 8 9 10 10 12AB 13 35 36 32 24 19 22 9 23 21 32 27 37 40 29 38 39 31 25 26 28 43 30 41 33 18 20 DETAIL A 42 43 44 47 11 48 15 14 16 DETAIL A 17 ...

Page 45: ...70850 2 NUT 8 32 HEX NYLOCK SS 22 86003250 1 CIRCUIT BOARD SOL FLOAT WIRED 23 86276880 1 SCREW 1 4 20 X 375 HHCS SS 24 86255890 4 STANDOFF 6 32 X 1 0 HEX NYL 25 86255910 1 STANDOFF 1 4 20 X 1 0 HEX INS 26 86006850 1 SCREW 1 4 20 X 1 25 SCHSET CP SS 27 86270930 2 NUT 1 4 20 HEXTHIN SS 28 86273910 2 SCREW 8 32 X 1 PHPNHMS SS 29 86253620 1 SHUNT DC AMM 50 AMP 50MV 30 86246930 1 METER 36V BATTERY CHAR...

Page 46: ...46 Lift Handle 2 3 4 5 8 9 2 7 6 1 86039100 CUTTER 36V ...

Page 47: ...UXE 36V 2 86010670 5 WASHER 5 16 X 75 X 04 FLT SS 3 86276780 4 SCREW 5 16 18 X 75 HHCS SS 4 86066860 1 BAR SQG LIFT SWING 36V 5 86006930 1 SCREW 5 16 18 X 1 SCHBTNHCS SS 6 86238360 1 GRIP 3 16 X 1 0 ORANGE 7 86259400 1 WASHER 510 X 1 THR 8 86228840 1 BUSHING 314 X 502 X 5 FLG 9 86271840 1 NUT 5 16 18 HEXTHIN NYLOCK SS ...

Page 48: ...48 Lift Handle Linkage 2 12 7 4 5 6 8 11 3 10 9 13 15 1 5 14 86039100 CUTTER 36V ...

Page 49: ... SS 5 86010670 5 WASHER 5 16 X 75 X 04 FLT SS 6 86082890 1 PLATE PIVOT TOP 7 86228840 1 BUSHING 314 X 502 X 5 FLG 8 86259400 1 WASHER 510 X 1 THR 9 86008650 1 PIN COTTER RING 1 4 X 041 X 844 10 86271840 1 NUT 5 16 18 HEXTHIN NYLOCK SS 11 86005630 2 NUT 3 8 16 HEXTHIN NYLOCK SS 12 86077210 1 LEVER SQG LIFT FIXED 36V 13 86003240 1 CABLE 125X26 5 0707 SS LB E E 14 86009560 1 PIN CLEVIS 1 4 X 625 STL ...

Page 50: ...50 Recovery Tank 86039100 CUTTER 36V 1 13 19 21 7 11 18 12 17 16 15 14 7 8 9 26 22 23 11 25 20 6 5 3 4 2 26 24 10 ...

Page 51: ...237650 2 GASKET 1 1 2 COMPRESSION 11 86372080 2 NUT 1 5 SLIP JOINT 12 86002400 1 CLAMP 2 0 WORM GEAR X 312W 13 86004180 1 HOSE 1 5 BLK VAC X 28 14 86002840 1 CUFF 1 5 SLIP X 1 5 HOSE 15 86008400 1 TETHER DRAIN PLUG 16 86006240 1 DRAIN PLUG 1 1 4 17 86004450 1 HOSEBARB 1 5 DOUBLE MCHD 18 86004260 1 HOSE 1 5 X 24 0 DRAIN 19 86271870 2 NUT 1 4 20 HEXTHIN NYLOCK SS 20 86075540 1 COVER VACUUM HOSE 21 8...

Page 52: ...52 Scrub Brush Pad Driver 32 IN 2D 7 5 6 9 4 8 2E 5 3 1 6 9 4 8 5 7 2B 2A 2C 86039100 CUTTER 36V ...

Page 53: ...D 2C 86000320 2 BRUSH 16 NYLON POLISH SD 2D 86000330 2 BRUSH 16 MILD GRIT SD 2E 86000340 2 BRUSH 16 SUPER AGGRESSIVE SD 3 86005070 1 LOCK PAD CENTER SNAP TWO STEP 4 86276590 3 SCREW 12 11 X 1 PHPNHSMS SS TYPEA 5 86276580 4 SCREW 8 32 X 75 PHTRHMS SS 6 86276600 3 SCREW 10 12 X 75 PHTRHSMS SS TYPEA 7 86007910 1 SPRING EXT 31D X 2 0L X 03W 8 86007280 1 SOCKET DRIVE BRUSH 9 86005940 1 PLATE BRUSH RELE...

Page 54: ...54 Scrub Deck Aqua Mizer 21 5 6 20 8 7 9 8 7 10 11 13 14 19 16 14 15 1 2 3 4 7 12 23 24 17 18 86039100 CUTTER 36V ...

Page 55: ...CH 11A 86001430 1 BLADE AQ LEFT 16 INCH 11B 86135160 1 BLADE AQ LT 16 INCH URETHANE 12 86273810 2 SCREW 1 4 20 X 1 HHCS SS 13 86082870 1 PLATE AQ ATTACH L 16 14 86276960 9 SCREW 1 4 20 X 1 CARR SS 15 86005630 6 NUT 3 8 16 HEXTHIN NYLOCK SS 16 86082880 1 PLATE AQ ATTACH R 16 IN 17 86228910 6 BUSHING 377 X 502 X 1 25 FLG BRZ 18 86276860 6 SCREW 3 8 16 X 1 75 SCHBTNHCS SS 19A 86001420 1 BLADE AQ RIGH...

Page 56: ...56 Scrub Deck Motors 5 4 3 10 9 8 7 6 2 1 86039100 CUTTER 36V ...

Page 57: ...02830 2 CABLE TIE 375 X 24 7 3 86010790 8 WASHER 3 8 X 680 X 094 SPL STL ZNPLT 4 86276970 8 SCREW 3 8 16 X 75 HHCS SS 5 86007020 2 SCREW 5 16 18 X 1 25 HHCS SS NP 6 86279130 2 WASHER 5 16 X 583 X 078 SPL STL ZNPLT 7 86279630 2 WASHER 5 16 X 1 13 X 09 FLT 8 86003420 2 DRIVER BRUSH SD 9 86004810 2 KEY 1 4 X 1 4 X 1 LCSTL SUPPLIED W MTR 10 86279640 2 WASHER 780 X 1 63 X 25 FLT YW ZNPLT ...

Page 58: ...58 Scrub Deck Skirt 1 1 16 9 8 12 11 10 20 22 23 24 2 5 18 19 6 7 21 9 13 14 15 17 9 8 3 4 8 86039100 CUTTER 36V ...

Page 59: ...92500 10 WASHER 5 16 X 562 X 063 FLT STL PSVT 10 86270920 4 NUT 6 32 HEX NYLOCK SS 11 86273950 4 SCREW 6 32 X 5 PHPNHMS SS 1 12 86062970 1 SHROUD SCRUB DECK 32 IN RIGHT 13 86011020 1 WHEEL 3 DIA CUSHION RUBBER 14 86001350 1 BUSHING SPANNER 435 X 1 10 15 86277150 1 SCREW 5 16 18 X 2 SCHBTNHCS SS 1 16 86082950 1 PLATE BUMPER WHEEL ATTACH 1 17 86070040 1 BRKT SHROUD RETAINER RIGHT 18 86066410 1 BAND ...

Page 60: ...60 Scrub Deck Lift Linkage 6 7 9 10 4 8 3 2 1 5 4 11 12 13 3 3 9 8 4 2 3 12 8 11 3 14 3 8 7 86039100 CUTTER 36V ...

Page 61: ...6 18 HEXTHIN NYLOCK SS 5 86010670 1 WASHER 5 16 X 75 X 04 FLT SS 6 86276780 2 SCREW 5 16 18 X 75 HHCS SS 7 86271870 5 NUT 1 4 20 HEXTHIN NYLOCK SS 8 86010630 17 WASHER 1 4 X 625 FLT SS 9 86259410 2 WASHER 510 X 1 X 063 THR 10 86070010 1 BRKT FRAME MOUNT 36V 11 86228920 5 BUSHING 252 X 503 X 1 BRZ 12 86273740 5 SCREW 1 4 20 X 1 5 HHCS SS 13 86197150 1 SCREW 5 16 18 X 1 25 ELEVATOR STL ZNPLT 14 8606...

Page 62: ...62 Scrub Deck Lift Linkage 1 2 3 4 5 6 7 3 2 7 5 3 7 7 6 4 86039100 CUTTER 36V ...

Page 63: ... NO FROM NOTES 1 86273780 4 SCREW 1 4 20 X 75 HHCS SS NP 2 86070030 2 BRKT ANGLE SUPPORT 36V 3 86010630 4 WASHER 1 4 X 625 FLT SS 4 86273740 2 SCREW 1 4 20 X 1 5 HHCS SS 5 86271870 6 NUT 1 4 20 HEXTHIN NYLOCK SS 6 86228920 2 BUSHING 252 X 503 X 1 BRZ 7 86259400 6 WASHER 510 X 1 THR ...

Page 64: ...64 Scrub Deck Lift 7 15 17 4 13 5 13 2 14 14 8 3 6 10 9 11 1 1 13 16 86039100 CUTTER 36V ...

Page 65: ...IS 3 8 X 1 625 STL ZNPLT 6 86277010 2 SCREW 3 8 16 X 7 HHCS SS 7 86068130 1 BRACKET ACTUATOR TUBE 8 86248970 1 PIN CLEVIS 3 8 X 2 STL ZNPLT 9 86254910 2 SPRING COMP 89 OD X 6 13L 10 86005730 2 NUT 3 8 16 HEX STL GRA ZNPLT 11 86069770 1 BRKT DECK MOUNT 12 86276970 2 SCREW 3 8 16 X 75 HHCS SS 13 86005630 9 NUT 3 8 16 HEXTHIN NYLOCK SS 14 86008670 2 COTTER 3 8 RING 15 86011940 1 ACTUATOR 36VDC 5 0 ST...

Page 66: ...66 Solution 13 11 9 10 HOSE FROM FILTER ASM 8 7 4 3 1 12 6 5 2 86039100 CUTTER 36V ...

Page 67: ... EYE 4 86014810 1 NUT 6 32 ACORN SS 5 86032550 1 TANK SOL 36V BLU 6 86240460 1 HOSEBARB 1 2MPT X 1 0 HOSE 7 86282150 1 HOSE 1IDX12WCLRX28 8 86233110 1 CLAMP 1 0 WORM GEAR 9 86271840 4 NUT 5 16 18 HEXTHIN NYLOCK SS 10 86276380 4 SCREW 5 16 18 X 1 25 SCHSET CP SS 11 86233150 1 CLAMP 3 8 HOSE D SLOT 12 86197910 1 HOSEBARB 1 2 MPT X 1 2 POLY DL 13 86010670 4 WASHER 5 16 X 75 X 04 FLT SS ...

Page 68: ...68 Solution 9 1 5 3 TO SOLUTION TANK 2 5 11 12 10 13 4 6 2 7 8 86039100 CUTTER 36V ...

Page 69: ...D WIRE BOUND X 13 8 86007560 1 STRAINER 1 2 HOSE 20 MESH 86005870 O RING SEAL FILTER SEAL RON VIK SERVICE ONLY 86007750 SCREEN 20 MESH STRAINER SCRBR SERVICE ONLY 86313160 CAP STRAINER SHORT SERVICE ONLY 9 86009710 1 VALVE 36VDC SOL 1 2 HOSEBARB 86003460 PROTECTION PART SRVC PART SLND SERVICE ONLY 86136820 SERVICE SLND SPRG KIT SERVICE ONLY 10 86271830 2 NUT 3 8 16 LK NYL BLK 11 86003580 1 FITTING...

Page 70: ...70 Squeegee 32 33 35 34 36 5 34 31 37 17 14 16 6 29 30 13 15 39 2 3 4 5 10 9 8 7 22 18 19 20 21 24 23 11 12 25 26 27 28 1 7 2 86039100 CUTTER 36V ...

Page 71: ...25GL POP AL 18 86276920 2 SCREW 3 8 16 X 1 HHCS SS NP 19 86010790 2 WASHER 3 8 X 680 X 094 SPL STL ZNPLT 20 86005840 2 NUT 3 8 16 CPL SS 21 86082490 1 PLATE SQUEEGEE BOTTOM 40 22 86008390 1 TUBE ASM SQUEEGEE VAC 23 86276990 2 SCREW 3 8 16 X 3 5 CARR SS 24 86276870 2 SCREW 3 8 16 X 2 5 CARR SS 25 86082470 1 PLATE SQG FRONT 40 SPACER 26A 86009830 1 SQUEEGEE FRONT BLATT LINATEX 26B 86137050 1 STRIPPE...

Page 72: ...72 Squeegee Lift Linkage Lower 17 1 2 3 4 5 6 7 1 8 9 14 16 15 12 13 11 10 86039100 CUTTER 36V ...

Page 73: ...R 6 86009200 1 KNOB 3 8 16 4 PRONG ALUM 7 86279510 1 WASHER 3 8 X 1 X 083 FLT STL ZNPLT 8 86082150 1 PLATE SQUEEGEE MOUNT 9 86007270 1 SPRING COMP 1 100DX2 0LX 148W 10 86005630 1 NUT 3 8 16 HEXTHIN NYLOCK SS 11 86072530 1 BRKT CAMBER PIVOT 12 86276870 1 SCREW 3 8 16 X 2 5 CARR SS 13 86277130 2 SCREW 5 16 18 X 1 CARR SS 14 86249060 1 PIN CLEVIS 3 8 X 4 625 STL ZNPLT 15 86008870 2 BUSHING 3 8 X 688 ...

Page 74: ...74 Vacuum 8 7 10 9 3 6 5 1 2 3 1 2 4 4 5 14 12 11 86039100 CUTTER 36V ...

Page 75: ...K VAC X 67 5 86002400 2 CLAMP 2 0 WORM GEAR X 312W 6 86271870 3 NUT 1 4 20 HEXTHIN NYLOCK SS 7 86069820 1 BRKT VACUUM MOUNT 36V 8 86005450 1 VAC MOTOR ASM 36VDC 3 STAGE 86230800 1 BRUSH SET 36V 3ST VAC AMETEK SERVICE ONLY 86326980 1 BRUSH SET 24 36V VAC WINDSOR SERVICE ONLY 9 86010630 3 WASHER 1 4 X 625 FLT SS 10 86273810 3 SCREW 1 4 20 X 1 HHCS SS 11 86091170 1 TUBE 2 0 OD X 1 0L 12 86233430 1 CL...

Page 76: ...76 Wheels Frame 1 2 5 8 10 6 9 4A 4B 4C 11 7 3 12 PRIOR TO SERIAL NO 1000105226 86039100 CUTTER 36V ...

Page 77: ...12 SOLID SCBR CMPD OPTIONAL 4C 86090640 WHEEL ASM 12 FMFL N MARKING OPTIONAL STANDARD ON BSCSCX326 5 86000770 1 AXLE MOTOR DRIVE 36VDC 86001360 BRUSH SET CCL MOTORS SERVICE ONLY 86135870 HUB KIT TRANSAXLE 8 600 077 0 SERVICE ONLY 6 86238430 1 GROMMET 1 00 ID 3 16 GRIP 7 86087270 2 SPACER TRANSAXLE 36V SERVICE ONLY 8 86006560 4 SCREW 5 16 18 X 1 HHCS SS NP 9 86236660 1 FRAME MAIN 36 VOLT 10 8600231...

Page 78: ...78 Wiring Battery 1 2 3 4 5 9 6 7 8 1 11 10 12 86039100 CUTTER 36V ...

Page 79: ... FLEX LK STL GRA CDPLT 4 86008920 8 BOOT RUBBER TERM ISOLATOR 5 86009000 3 WIRE 4 X 9 5 BK 5 16 RING X 5 16 RING 6 86010850 1 WIRE 4X20RD CTERM X 5 16RING 7 86010860 1 WIRE 4X20 BK CTERM X5 16RING 8 86260520 2 WIRE 4X67 BK CTERM X 5 16RING 9 86233360 1 CLAMP CABLE KIT 10 86270890 1 NUT 10 32 ACORN STL NKLPLT 11 86010650 1 WASHER 10 X 562 X 032 FLT STL PSVT 12 86273980 1 SCREW 10 32 X 75 PHPNHMS SS...

Page 80: ... VAC 52 RED 14 RED RIGHT BRUSH 30A 1 RED 57 RED 2 BLK 29 YLW 15 RED 51 RED B BRUSH LEFT 30A A 86267340 HOUR METER 1 3 2 26 RED 57 RED 6 BLK 33 RED 20 BLU 9 BLU METER SOLUTION CONTROL 22 RED 21 RED AMP 32 RED 4 1 20 BLU BRUSH ROCKER METER BATTERY BRUSH 20 BLU RELAY 2 7 RED 2 25 BLK 54 RED DIAGRAM A 30 RED 49 BLK 52 RED 50 BLK 43 BLK 48 BLK 47 RED 56 RED 51 RED 30 RED FORWARD 8 BLU POT SWITCH 62 RED...

Page 81: ... DESCRIPTION SERIAL NO FROM NOTES 1 86238990 1 HARNESS PANEL DELUXE 2 86261210 2 DIODE ASM 76008 X 76008 3 86003410 1 DIODE ASM 76075 X 76075 4 86267340 2 WIRE 22 RED 18 76040 X 76075 5 86269300 1 WIRE 16 RED 18 STRIP X STRIP 6 86267360 1 WIRE 14 BLK 18 76011 X 76040 ...

Page 82: ...RED 68 GRN YLW SOLENOID VAC MOTOR 72 RED 73 BLK 78 RED 79 BLK A B DIAGRAM A 77 BLK 78 RED DIAGRAM B 76 RED 75 BLK 74 RED 79 BLK 68 GRN YLW 69 RED 6 BLK 5 BRN 1 VALVE ACTUATOR 6 BLK 5 BRN 73 BLK 72 RED PRIOR TO SERIAL NUMBER MOTOR PROPEL 1000105226 79 BLK 78 RED 2 PROPEL MOTOR 86039100 CUTTER 36V ...

Page 83: ...83 86039100 CUTTER 36V Wiring Group Main Harness REF PART NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86238980 1 HARNESS MAIN 2 86260400 1 WIRE ASM REV POLARITY JUMPER SERVICE ONLY ...

Page 84: ...84 86039100 CUTTER 36V Wiring Group Schematic DECK WHT BLK 86261210 86261210 INDICATES OPTIONAL ACCESSORY ...

Page 85: ...N ROCKER 86009200 KNOB 3 8 16 4 PRONG ALUM 86007490 SQUEEGEE REAR BLADE LINTEX 86009830 SQUEEGEE FRONT BLADE LINATEX 86003990 GASKET DOME 86236410 FLOAT VAC SHUT OFF 86001430 BLADE AQ LEFT 16 INCH 86001420 BLADE AQ RIGHT 16 INCH 86004860 KEY SWITCH 86007530 SKIRT 32 INCH LEFT 86007540 SKIRT 32 INCH RIGHT 86230800 BRUSH SET 36V 3ST VAC AMETEK 86326980 BRUSH SET 24 36V VAC WINDSOR Suggested Spare Pa...

Page 86: ...86 Notes 86039100 CUTTER 36V ...

Page 87: ...87 OPTIONS Options 86039100 CUTTER 36V ...

Page 88: ...88 1 2 3 4 5 6 7 9 10 12 14 13 8 16 10 14 15 11 12 11 2 8 2 1 4 17 11 9 9 86039100 CUTTER 36V Brake ...

Page 89: ...X 047W 6 86070060 1 BRKT LOWER BRAKE MOUNT 36V 7 86234850 1 CRANK BRAKE 8 86272610 2 PIN CLEVIS 5 16 X 75 STL ZNPLT 9 86231820 1 CABLE PARK BRAKE 10 86008660 2 COTTER 5 16 RING 11 86010630 6 WASHER 1 4 X 625 FLT SS 12 86271870 5 NUT 1 4 20 HEXTHIN NYLOCK SS 13 86073690 1 BRT REC TO SOL W BRAKE 36V 14 86259400 1 WASHER 510 X 1 THR 15 86228900 1 BUSHING 252 X 503 X 75 FLG 16 86273820 1 SCREW 1 4 20 ...

Page 90: ...90 86039100 CUTTER 36V Emergency Stop 1 ...

Page 91: ...91 86039100 CUTTER 36V REF PART NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86007180 1 SWITCH EMERGENCY STOP 2 86269300 1 WIRE 16 RED 18 STRIP X STRIP NOT SHOWN Emergency Stop ...

Page 92: ...92 86039100 CUTTER 36V Accessory Pump 4 2 9 10 1 8 TO SOLENOID EXISTING HOSE TO COUPLING 3 4 5 4 TO FILTER 6 7 13 14 SOLUTION RECOVERY BRACKET 12 11 4 8 ...

Page 93: ... WIREBOUND X 21 6 86240410 1 HOSEBARB 1 2 TEE 7 86282110 1 HOSE 1 2ID WIRE BOUND X 5 5 8 86282200 1 HOSE 3 8ID WIRE BOUND X 40 9 86001550 1 HOSEBARB 3 8MPT X3 8 90D 10 86270990 4 NUT 10 32 HEX NYLOCK SS 11 86197620 1 HOSEBARB 1 4MPT X 3 8 45D DL 12 86002470 1 COUPLING 1 4 ANCHOR W 1 HEX 13 86005590 1 NIPPLE 1 4 CLOSE 14 86005580 1 NIPPLE 1 4 FPT QD 86239020 1 HARNESS PUMP KIT ADAPTER NOT SHOWN 862...

Page 94: ...4 Serial Numbers REF NO MODEL SERIAL 1 1000094309 2 1000099023 3 1000099610 4 1000122451 5 10052400000083 10052850000001 10052880000076 6 10052400000084 10052850000001 10052880000101 86039100 CUTTER 36V ...

Page 95: ...95 86039100 CUTTER 36V ...

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