Windsor Saber Cutter SCENX326, Operating Instructions Manual

Page 1: ...acchina Lea las instrucciones antes de utilizar la m quina Lire ce manuel avant d utiliser la machine MODELS SCENX326 10052340 Operating Instructions ENG Bedienungsanleitung GER Istruzioni operative I...

Page 2: ...ce applies a cleaning solution onto a hard floor scrubs the floor with brushes or pads and then vacuums the soiled water back into the recovery tank MODEL _______________________________________ DATE...

Page 3: ...usting Squeegee Pitch 4 7 Adjusting Rear Deflection 4 7 Replacing Aqua Mizer Squeegee Blades 4 7 Scrub Brushes 4 8 Types 4 8 Replacing or Installing Scrub Brushes 4 8 Float Shut Off 4 8 Solution Strai...

Page 4: ..._________________________________ DATE OF PURCHASE ________________________ SERIAL NUMBER ____________________________ SALES REPRESENTATIVE ___________________ DEALER NAME ____________________________...

Page 5: ...sekeeping purposes Maintenance and repairs must be done by qualified personnel If foam or liquid comes out of machine switch off immediately Disconnect battery before cleaning or servicing Before the...

Page 6: ...ad this information carefully Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps to train the machine operating personnel FOR SAFETY DO NOT O...

Page 7: ...awings indicate the location of safety labels on the machine If at any time the labels become illegible promptly replace them 2 GRADE WARNING SEE MANUAL CIRCUIT BREAKER DECAL PN 86243610 PRV NO 500579...

Page 8: ...33 gal 125 L Recovery tank capacity 35 gal 132 L Scrub brush diameter 32 in 81 cm scrub head 16 in 41 cm Scrub brush pressure Actuated 0 lbs to 150 lbs 0 kg to 68 kg Scrub brush speed 200 rpm Tires 2...

Page 9: ...level at the operator s ear was measured to be 75 dBA This was a nearfield broad band measurement taken in a typical industrial environment on a tile floor This appliance contains no possible source o...

Page 10: ...follow irregularities and changes in the floor without loosing contact with floor The scrub deck skirt controls the cleaning solution on the floor so that the squeegee can pick it up The brush lift me...

Page 11: ...Control Panel 2 Front Cover 3 Recovery Tank 4 Recovery Tank Drain Hose 5 Scrub Head Shrouds 6 Solution Tank 7 Solution Tank Cover 8 Solution Tank Drain Hose 9 Solution Strainer 10 Squeegee 11 Aqua Mi...

Page 12: ...CONTROLS CUTTER 36V SCEX 86037040 12 12 06 3 5 14 10 4 1 13 5 2 9 3 6 8 15 7 16 11 12 12...

Page 13: ...SHUT OFF SWITCH Shuts off machine To shut off machine push the switch To restart machine rotate the switch clockwise 3 SPEED CONTROL KNOB Controls the speed of the machine To increase speed rotate kno...

Page 14: ...g each time the scrubbing operation is interrupted 9 VACUUM SWITCH Controls the vacuum motor To start vacuum motor press the bottom of the switch To stop vacuum motor press the top of the switch 10 SQ...

Page 15: ...reconnected After a few minutes of operation the meter will give the correct charge level 14 PARKING BRAKE Locks front wheels to prevent unintentional movement To set parking brake push down to lock...

Page 16: ...y brakes if your machine is equipped with this option FILLING SOLUTION TANK FOR SAFETY Before leaving or servicing machine stop on level surface turn off machine and remove key 1 Turn the machine powe...

Page 17: ...e liquids and or reactive metals can cause explosions or fire Do not pick up CAUTION 1 Turn the machine power on 2 Lower the squeegee 3 Turn the vacuum on 4 Lower the scrub brushes to the floor 5 Turn...

Page 18: ...the machine power off and set parking brake if your machine is equipped with this option SOLUTION TANK 1 Loosen small drain hose from the retainer then lower hose in direction of the drain 2 Remove t...

Page 19: ...e to allow motor to dry Store with dome off tank to allow the tank to dry Check scrub deck skirt Check batteries for corrosion cracks and evidence of overheating Check all bearings for noise Check all...

Page 20: ...0 12 12 06 4 2 1 Batteries 2 Squeegee 3 Aqua Mizer 4 Scrub Brushes 5 Recovery Tank Float Shut Off 6 Solution Strainer 7 Brush Motor 8 Traction Motor 9 Circuit Breakers 10 Brush Shroud Brush Skirts 11...

Page 21: ...ttery cell before and after charging the batteries Never add acid to the batteries use distilled water Do not allow water level to fall below the battery plates Portions of plates exposed to air will...

Page 22: ...ries emit hydrogen gas Explosion or fire can result Keep sparks and open flame away Keep covers open when charging Wear eye protection and protective clothing when working with batteries Charge batter...

Page 23: ...l It should be up to the indicator ring If necessary add distilled water 11 Lower the battery cover 4 5 CHANGING BATTERIES Stop the machine in a clean area next to the charger Turn off machine FOR SAF...

Page 24: ...E ASSEMBLY 1 With the squeegee in the up position turn key switch OFF 2 Disconnect vacuum hose from squeegee and loosen both knobs 3 Pull squeegee assembly rearward from the lifting carrier 4 Inspect...

Page 25: ...EFLECTION 1 Choose a smooth level surface Lower the squeegee and drive forward at least 2 feet 60cm 2 With the squeegee down stop the machine Do not allow machine to roll back FOR SAFETY Before leavin...

Page 26: ...hey will quickly remove ground in dirt black heel marks and spills When used with the proper stripper this pad leaves the floor clean and ready for finishing The scrub brushes should be checked before...

Page 27: ...nting bolts located under scrub deck 5 Remove brush motor 6 Reverse steps to install BRUSH MOTOR CARBON BRUSH REPLACEMENT 1 Scribe alignment mark on motor barrel to motor cap Remove two bolts 2 Remove...

Page 28: ...refully replace brush cap 9 CIRCUIT BREAKERS Circuit breakers interrupt the flow of power in the event of an electrical overload When a circuit breaker is tripped reset it by pressing the exposed butt...

Page 29: ...brushes are allowed to wear away completely Periodically check the length of the carbon brushes Replace both carbon brushes when either is less than 3 8 9 5mm long 3 8 9 5mm Vacuum Motor Carbon Brushe...

Page 30: ...t the actuator 1 While holding actuator barrel to prevent it from spinning apply power to the actuator such that it is fully extended Positive power to white wire and negative ground to black Limit sw...

Page 31: ...ly Recovery tank full Drain recovery tank Recovery tank float system dirty Clean float system Circuit breaker tripped Reset circuit breaker Loose connection Check motor wires and connections Faulty va...

Page 32: ...ed or stuck Clean or replace Vent hole in solution tank lid obstructed Clear obstruction from vent hole No power to machine Battery disconnected Check all battery cable connections Emergency shut off...

Page 33: ...CUTTER 36V SCEX 86037040 12 12 06 PARTS...

Page 34: ...CONTROL HANDLE 5 1 CUTTER 36V SCEX 86037040 12 12 06 11 9 6 10 8 7 4 5 2 3 1...

Page 35: ...86254920 730153 2 SPRING COMP 240D X 1 25 X 018 4 86231480 140504 2 BUTTON PROPEL 5 86277070 70784 2 SCR 4 40 X 5 8 PPHMS 6 86240990 41431 2 HOUSING BUTTON 7 86277060 70783 4 SCR 8 32 X 7 8 PHTC TYPE...

Page 36: ...COVER FRONT TANK MOUNT 5 6 3 7 1 2 3 5 3 CUTTER 36V SCEX 86037040 12 12 06...

Page 37: ...NOTES 1 86073690 140576 1 BRACKET REC TO SOL W BRAKE 36V 2 86010670 87029 2 WASHER 5 16 FLAT SS 3 86276780 70728 5 SCR 5 16 18 X 3 4 HHCS SS 4 86062550 27927 1 COVER FRONT 36V GRY 5 86377890 2 KNOB 1...

Page 38: ...COVER TOP TANK MOUNT 5 5 CUTTER 36V SCEX 86037040 04 12 07 8 5 7 1 2 3 5 3 6 3 9 3 11 4 10...

Page 39: ...7029 10 WASHER 5 16 FLAT SS 4 86239650 41432 1 HINGE COVER TO TANK 36V 5 86276780 70728 4 SCR 5 16 18 X 3 4 HHCS SS 6 86069840 140525 1 BRACKET TANK LEFT 36V 7 86069850 140526 1 BRACKET TANK RIGHT 36V...

Page 40: ...DECAL 5 7 CUTTER 36V SCEX 86037040 12 12 06 1 2 3 8 4 6 5...

Page 41: ...6243560 500573 1 LABEL CUTTER RIGHT 2 86243630 500581 1 LABEL ELEC PANEL 36V DLX 3 86243610 500579 1 LABEL ELEC PANEL LOWER 36V 4 86243600 500578 1 LABEL SQUEEGEE LEVER 5 86243550 500572 1 LABEL CUTTE...

Page 42: ...RIC PANEL 5 9 CUTTER 36V SCEX 86037040 04 02 14 15 14 16 DETAIL A 17 34 1 2 3 4 5 6 7 8 9 10 10 12 13 35 36 32 24 19 22 9 23 21 32 27 37 40 29 38 39 31 25 26 28 43 30 33 18 20 DETAIL A 42 44 43 47 11...

Page 43: ...IRCUIT BOARD SOL FLOAT WIRED 23 86276880 70751 1 SCR 1 4 20 X 3 8 HHCS SS 24 86255890 730164 4 STANDOFF 6 33 X 1 0 HEX NYL 25 86255910 73659 1 STANDOFF 1 4 20 X 1 0 HEX INS 26 86006850 70393 1 SET SCR...

Page 44: ...LIFT HANDLE 5 11 CUTTER 36V SCEX 86037040 12 12 06 1 3 4 5 6 7 8 2 9 2...

Page 45: ...10670 87029 5 WASHER 5 16 FLAT SS 3 86276780 70728 4 SCR 516 18 X 3 4 HHCS SS 4 86066860 140537 1 BAR SQG LIFT SWING 36V 5 86006930 70514 1 SCR 5 16 18 X 1 00 BSHCS SS 6 86238360 36215 1 GRIP 3 16 X 1...

Page 46: ...LIFT HANDLE LINKAGE 5 13 CUTTER 36V SCEX 86037040 12 12 06 2 4 5 6 8 3 10 9 1 7 5 15 12 13 14 11...

Page 47: ...0670 87029 5 WASHER 5 16 FLAT SS 6 86082890 66372 1 PLATE PIVOT TOP 7 86228840 09124 1 BEARING FLANGED 314 D X 502 OD 8 86259400 87205 1 WASHER THRUST 51 ID X 1 OD BRO 9 86008650 80604 1 COTTER 1 4 RI...

Page 48: ...RECOVERY TANK 5 15 CUTTER 36V SCEX 86037040 09 15 14 1 13 19 21 7 11 18 12 17 16 15 14 7 8 9 26 22 23 11 25 10 20 6 5 3 4 2 26 24 10...

Page 49: ...GASKET 1 1 2 COMPRESSION 11 86372080 2 NUT 1 5 SLIP JOINT 12 86002400 20064 1 CLAMP 2 0 WORM GEAR X 312W 13 86004180 39315 1 HOSE 1 5 BLK VAC X 28 14 86002840 27282 1 CUFF 1 5 SLIP X 1 5 HOSE 15 86008...

Page 50: ...SCRUB BRUSH PAD DRIVER 32 IN 5 17 CUTTER 36V SCEX 86037040 12 12 06 1 6 9 4 8 5 7 2B 2A 2C 3 5 2D 7 5 6 9 4 8 2E...

Page 51: ...D 2C 86000320 02421 2 BRUSH 16 NYLON POLISH SD 2D 86000330 02422 2 BRUSH 16 MILD GRIT SD 2E 86000340 02423 2 BRUSH 16 SUPER AGGRESSIVE SD 3 86005070 51284 1 LOCK PAD CENTER SNAP TWO STEP 4 86276590 70...

Page 52: ...SCRUB DECK AQUA MIZER CUTTER 36V SCEX 86037040 12 12 06 5 19 8 7 9 8 7 10 11 13 14 19 16 14 15 5 6 20 21 1 2 3 4 7 12 23 24 17 18 22...

Page 53: ...16 INCH 11A 86001430 140528 1 BLADE AQ LEFT 16 INCH 11B 86135160 730429 1 BLADE AQ LT 16 IN URETHANE 12 86273810 70018 2 SCREW 1 4 20 X 1 HHCS SS 13 86082870 66370 1 PLATE AQ ATTACH L 16 14 86276960 7...

Page 54: ...SCRUB DECK MOTORS CUTTER 36V SCEX 86037040 12 12 06 5 4 3 10 9 8 7 6 2 1 5 21...

Page 55: ...ERVICE ONLY 2 86002830 27196 2 CABLE TIE 375 X 24 7 3 86010790 87163 8 WASHER 3 8 SPLIT LOCK PLTD 4 86276970 70774 8 SCR 3 8 16 X 3 4HHCS SS 5 86007020 70673 2 SCR 5 16 18 X 1 25 HHCS SS 6 86279130 87...

Page 56: ...SCRUB DECK SKIRT 5 23 CUTTER 36V SCEX 86037040 02 14 07 2 5 18 19 6 7 21 9 13 14 15 17 9 8 3 4 8 1 1 16 9 8 12 11 10 20 22 23 24...

Page 57: ...9 16 OD SS 10 86270920 57049 4 NUT 6 32 HEX NYLOCK SS 11 86273950 70056 4 SCR 6 32 X 1 2 PPHMS SS 1000094309 12 86062970 730137 1 SHROUD SCRUBDECK 32IN RIGHT 13 86011020 89202 1 WHEEL 3 DIA CUSHION RU...

Page 58: ...SCRUB DECK LIFT LINKAGE 5 25 CUTTER 36V SCEX 86037040 12 12 06 6 7 9 10 4 8 3 2 1 5 4 11 12 13 3 3 9 8 4 2 3 12 8 11 3 14 3 8 7...

Page 59: ...NUT 5 16 18 HEX NYLOCK THIN SS 5 86010670 87029 1 WASHER 5 16 FLAT SS 6 86276780 70728 2 SCR 5 16 18 X 3 4 HHCS SS 7 86271870 57290 5 NUT 1 4 20 HEX NYLOCK THIN SS 8 86010630 87013 17 WASHER 1 4 ID X...

Page 60: ...SCRUB DECK LIFT LINKAGE 5 27 CUTTER 36V SCEX 86037040 12 12 06 1 2 3 4 5 6 7 2 7 5 7 7 6 4 3 3...

Page 61: ...6273780 70015 4 SCR 1 4 20 X 3 4 HHCS SS NP 2 86070030 140561 2 BRKT ANGLE SUPPORT 36V 3 86010630 87013 4 WASHER 1 4 ID X 5 8 OD SS 4 86273740 70010 2 SCR 1 4 20 X 1 5 HHCS SS 5 86271870 57290 6 1 4 2...

Page 62: ...SCRUB DECK LIFT CUTER36V SCEX 86037040 04 12 07 7 15 12 4 13 5 13 2 14 14 8 3 6 10 9 11 1 1 13 16 5 29...

Page 63: ...N CLEVIS 3 8 X 1 625 PLTD 6 86277010 70778 2 SCR 3 8 16 X 7 HHCS SS 7 86068130 140456 1 BRKT ACTUATOR TUBE 8 86248970 81406 1 PIN CLEVIS 3 8 X 2 00 PLTD 9 86254910 730134 2 SPRING COMP 89 X 6 13 L 10...

Page 64: ...SOLUTION 5 31 CUTTER 36V SCEX 86037040 12 12 06 11 9 HOSE FROM FILTER ASM 8 7 4 3 1 12 6 5 2 13 10...

Page 65: ...P EYE 4 86014810 1 NUT 6 32 ACORN SS 5 86032550 75372 1 TANK SOLUTION 36V BLU 6 86240460 40089 1 HOSEBARB 1 2 MPT X 1 0 HOSE 7 86282150 39596 1 HOSE 1 ID X 12 W CLR X 28 8 86233110 20018 1 CLAMP 1 0 W...

Page 66: ...SOLUTION 5 33 CUTTER 36V SCEX 86037040 12 12 06 4 5 3 6 9 1 2 7 2 14 11 12 10 13 8 TO SOLUTION TANK...

Page 67: ...HOSE 1 2 WIRE BOUND X 13 8 86007560 730161 1 STRAINER 1 2 HOSE 20 MESH 86005870 59021 O RING FILTER SEAL RON VIK SERVICE ONLY 86007750 73405 SCREEN 20 MESH STRAINER SCRBR SERVICE ONLY 86313160 CAP ST...

Page 68: ...SQUEEGEE 5 35 CUTTER 36V SCEX 86037040 01 20 12 17 14 16 13 15 39 2 3 4 5 10 9 8 7 22 18 19 20 21 24 23 11 12 25 26 27 28 1 7 2 6 29 30 34 36 5 34 31 32 33 35 37...

Page 69: ...D X 1 8 GRIP 18 86276920 70755 2 SCR 3 8 16 X 1 HHCS SS NP 19 86010790 87163 2 WASHER 3 8 SPLIT 20 86005840 57269 2 NUT 3 8 16 HEX COUPLING SS 21 86082490 62977 1 PLATE SQUEEGEE BOTTOM 40 22 86008390...

Page 70: ...SQUEEGEE LIFT LINKAGE LOWER 5 37 CUTTER 36V SCEX 86037040 12 12 06 17 1 2 3 4 5 6 7 1 8 14 16 15 9 10 12 11 13...

Page 71: ...9200 81535 1 KNOB 3 8 16 4 PRONG ALUM 7 86279510 87171 1 WASHER 3 8 FLAT 8 86082150 62922 1 PLATE SQUEEGEE MOUNT 9 86007270 730006 1 SPRING COMP 1 10OD X 2 0L X 148W 10 86005630 57022 1 NUT 3 8 16 HEX...

Page 72: ...VACUUM 5 39 CUTTER 36V SCEX 86037040 12 12 06 8 7 10 9 3 6 5 1 2 3 1 2 4 4 5 14 12 11...

Page 73: ...X 312W 6 86271870 57290 3 NUT 1 4 20 HEX NYLOCK THIN SS 7 86069820 140523 1 BRACKET VACUUM MOUNT 36V 8 86005450 53799 1 VAC MOTOR ASM 36VDC 3 STAGE 86230800 140550 1 BRUSH SET VAC 36V 3ST VAC AMETEK...

Page 74: ...WHEELS FRAME CUTTER 36V SCEX 86037040 04 06 07 1 2 5 8 10 6 9 4A 4B 4C 11 3 7 PRIOR TO SERIAL NO 1000105226 5 41...

Page 75: ...WHEEL ASM 12 FMFL N MARKING OPTIONAL SCENX326 4C 86137410 830690 WHEEL ASM 12 SOLID SCBR CMPD OPTIONAL 5 86000770 05121 1 AXLE MOTOR DRIVE 36VDC 86001360 140394 BRUSH SET CCL MOTORS SERVICE ONLY 86135...

Page 76: ...WIRING BATTERY 5 43 CUTTER 36V SCEX 86037040 12 31 09 1 2 7 15 16 6 1 9 8 10 11 12 13 14...

Page 77: ...WIRE 4 X 27 BK B CLAMP X C TERM NOT SHOWN 6 86260520 880384 2 WIRE 4X67 BK C TERM 5 16 RING 7 86233360 28038 1 CLAMP CABLE KIT SY945 8 86270890 57034 1 NUT ACORN 10 32 9 86010650 87018 1 WASHER 10X9 1...

Page 78: ...0A MTR VAC 52 RED 14 RED RIGHT BRUSH 30A 1 RED 57 RED 2 BLK 29 YLW 15 RED 51 RED B BRUSH LEFT 30A A HOUR METER 1 3 2 26 RED 57 RED 6 BLK 14 15 RED 33 RED 20 BLU 9 BLU METER SOLUTION CONTROL 22 RED 21...

Page 79: ...RIPTION SERIAL NO FROM NOTES 1 86238990 41442 1 HARNESS MAIN 2 86261210 29204 2 DIODE ASM 76008 X 76008 3 86003410 29215 1 DIODE ASM 76075 X 76075 4 86267340 880269 2 WIRE 22 RED 18 76040 X 76075 5 86...

Page 80: ...BLK A B 78 RED 68 GRN YLW 69 RED 76 RED SOLENOID VALVE 68 GRN YLW ACTUATOR 69 RED 6 BLK 5 BRN LEFT BRUSH MOTOR 77 BLK MOTOR 73 BLK DIAGRAM B DIAGRAM A 76 RED 77 BLK 75 BLK 73 BLK 75 BLK VAC 74 RED BR...

Page 81: ...GROUP MAIN HARNESS CUTTER 36V SCEX 86037040 12 12 06 5 48 REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86238980 41441 1 HARNESS MAIN 2 86260400 880212 1 WIRE ASM REV POLARITY JUMPER SERVI...

Page 82: ...WIRING GROUP SCHEMATIC CUTTER 36V SCEX 86037040 04 07 14 5 49 DECK 86003410 PRV 29215 WHT BLK 86261210 PRV 29204 PRV 29204 86261210...

Page 83: ...CUTTER 36V SCEX 86037040 12 12 06 5 50 THIS PAGE LEFT BLANK INTENTIONALLY...

Page 84: ...BRAKE CUTTER 36V SCEX 86037040 12 12 06 5 51 9 1 12 5 11 7 2 2 3 4 6 14 15 11 9 8 16 9 8 10 4 1 2 13 13 11 12 10...

Page 85: ...X 047 W 6 86070060 140564 1 BRKT LOWER BRAKE MOUNT 36V 7 86234850 27956 1 CRANK BRAKE 8 86272610 80669 2 PIN CLEVIS 5 16 X 3 4 L PLTD 9 86231820 27961 1 CABLE PARK BRAKE 10 86008660 80605 2 COTTER 5 1...

Page 86: ...EMERGENCY STOP CUTTER 36V SCEX 86037040 04 10 13 5 53 1...

Page 87: ...GENCY STOP CUTTER 36V SCEX 86037040 12 12 06 5 54 REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86007180 72160 1 SWITCH EMERGENCY STOP 2 86269300 88868 1 WIRE 16 RED 18 STRIP X STRIP NOT S...

Page 88: ...ACCESSORY PUMP OPTION CUTTER 36V SCEX 86037040 12 12 06 5 55 4 2 9 10 1 8 TO SOLENOID EXISTING HOSE TO COUPLING 3 4 5 4 TO FILTER 6 7 13 14 SOLUTION RECOVERY BRACKET 12 11 4 8...

Page 89: ...SE 1 2 WIREBOUND X 21 6 86240410 40078 1 HOSEBARB 1 2 TEE 7 86282110 39571 1 HOSE 1 2 WIRE BOUND X 5 5 8 86282110 39617 1 HOSE 3 8 X 40 WIRE BOUND 9 86001550 40043 1 HOSEBARB 3 8MPT X 3 8 90D 10 86270...

Page 90: ...86009200 81535 KNOB 3 8 16 4 PRONG ALUM 86007490 730133 SQUEEGEE REAR BLADE LINATEX 86009830 82528 SQUEEGEE FRONT BLADE LINATEX 86003990 35250 GASKET DOME 86236410 34394 FLOAT VAC SHUT OFF 86001430 1...

Page 91: ...NOTES CUTTER 36V SCEX 86037040 12 2 06 5 58...