WINDSY Wallbox Home 11 kW, Operation Manual

Page 1: ...Machine Translated by Google ...

Page 2: ...isposal 30 List of abbreviations 4 4 2 Norms and standards 11 5 7 2 Maintenance and cleaning 29 3 4 4 7 Technical specifications 13 5 1 Installation preparations 15 6 3 Loading process 26 Troubleshooting and maintenance 28 3 3 Safety Signs 6 4 6 Functional overview 12 6 2 Initial start up 25 8th 9 3 1 Personnel qualification requirements 5 4 4 Charging connector 11 Operation manual 22 8 1 Dispose ...

Page 3: ...t name EV R 1000132 Declaration of Conformity document number specification revision 0 EV T 1000124 0 Please read the related documents 2 Valid from 03 28 03 2022 EV I 1000025 01 Page 3 of 31 1 History of changes and related documents Machine Translated by Google ...

Page 4: ...in hybrid EV RFID Open Charge Point Protocol OCPP MCCB EV LCD Liquid crystal display Radio Frequency Identification Residual Current Circuit Breaker Molded Case Circuit Breaker A hertz Human Machine Interface HMI RCCB EVSE amp grounding PE LEDs Central management system International Electrotechnical Commission Circuit breaker miniature circuit breaker CMS MCB IEC EV I 1000025 01 Page 4 of 31 Vali...

Page 5: ...ug The following personal protective equipment must be used for the work steps in accordance with the IMPORTANT Please read this manual carefully before installing and operating The charger housing must not be opened If a technical error occurs the manufacturer must be contacted immediately or qualified personnel involved Only pull the charging label out of the connection by the plug and not by th...

Page 6: ...uld be performed by professionally qualified personnel Attention Warning of a danger point or a dangerous situation 3 3 2 prohibition signs safety goggles User manual and partly used on the Windsy Wallbox 11 kW charging station May affect the reliable operation of electrical equipment No access for people with cardiac pacemakers or implanted The following warning signs mandatory signs and informat...

Page 7: ...eeds to be installed at a higher level 1 Unlock Fire hazard explosion death or serious injury Serious damage to property and loss of property Risk of cutting injuries eye injuries from chips insulation destroying gas or steam are installed For your protection follow the five safety rules of electrical engineering 2 The EV charging station must be protected from direct rain 1 Wear safety goggles 2 ...

Page 8: ...ge to property and loss of property Risk of electric shock short circuit fire hazard Only pull the charging label out of the connection by the plug and not by the cable Pulling on the cable can loosen and damage the contact in the plug be carried out by qualified personnel Otherwise a dangerous electric shock can occur In the event of an emergency e g fire smoke abnormal noise charging station awa...

Page 9: ...of damaging the device Risk of electric shock and fire hazard Result of death serious injuries Personnel must always wear safety shoes during maintenance work The replacement of accessories must be carried out by qualified personnel EV I 1000025 01 Page 9 of 31 Valid from 03 28 03 2022 Machine Translated by Google ...

Page 10: ...box 11 kW charging station is a charging unit that uses your home electricity to feed energy directly into your electric car with a peak output of up to 11 kW The current charge status as well as other information and notes during operation of the wall box are displayed on an LCD screen In addition to the Plug Charge method in which the wallbox starts charging immediately after being connected to ...

Page 11: ...ty and interchangeability requirements for ac pin and contact tube accessories IEC 61851 1 2017 Electric vehicle conductive charging system Part 1 General IEC 60364 7 722 2018 Low voltage electrical installations Part 7 722 Requirements requirements According to IEC 61851 1 3 1 12 the Windsy Wallbox 11 kW charging station corresponds to the Case C connection in which the charging cable is firmly c...

Page 12: ...2 EV I 1000025 01 Page 12 of 31 and can be seen in Figure 4 The charging plug and the charging socket correspond to type 2 according to IEC 62196 2 which has been the European standard for charging electric vehicles at charging stations since 2013 Figure 4 Schematic representation and assignment of the IEC 62196 2 Type 2 charging connector Figure 5 Functional overview of the Windsy Wallbox showing...

Page 13: ... Maximum rated current 4 7 2 functional description 4 7 1 Technical specifications display screen emergency stop switch overvoltage protection 2 frequency earth leakage circuit breaker mode 3 Status LED 7 2 Online portal 4 3 inch LCD screen charging current voltage energy charging time status and error information etc Recommended 50 interface Type B alternatively Type A EV 40A 4 pole Windsy wall b...

Page 14: ...nd shock Max Height 5 IEC 62196 2 Type 2 2 6 charging plug 40 75ÿ 6 relative IP54 4 dimensions H W D 30 55ÿ vibration 4 7 3 Mechanical parameters ÿ 95 No condensation 410mm 260mm 140mm 1 installation location Back Grey metal plate wall mounting ÿ 2000m 5 storage temperature color materials 2 operating temperatur Valid from 03 28 03 2022 EV I 1000025 01 Page 14 of 31 Windsy Wallbox Home 11 kW opera...

Page 15: ...st be taken Windsy assumes no liability for the correctness of such measures and any consequential damage 1 instruction manual electrical pace If this is not the case contact your supplier as soon as possible before installation 1 Unlock 3 Determine the absence of voltage When unpacking first check whether all parts are complete and undamaged 2 Secure against being switched on again 1 EV charging ...

Page 16: ... rain It is recommended to mount the charging station in a place with non combustible materials good ventilation and away from direct sunlight to avoid possible overheating It should also be mounted in a location free from vibration and shock and above ground level and drainage to prevent water damage In order to ensure good ventilation the charging station should be mounted vertically with a clea...

Page 17: ...the rotating drill bit 3 Ensure that no cables or pipes are routed at the drilling site 4 Visual inspection of the drilling machine and the drill bit 5 Do not leave flammable or explosive substances near the EV charging station Drill four 10mm diameter x 65mm deep holes at the desired height spaced 130mm x 70mm apart as shown below Insert the dowels included in the scope of delivery into the holes...

Page 18: ... to the Authorized only 2 Open the cover of the input terminal box of the charging station ÿ 4 Ground and short circuit Step 2 Wire Connection ÿ input terminal box the input cable interface ÿ and connect it ÿ To do this remove the cable jacket by 10 15 cm and strip the cores of 10 mm to 12 mm of insulation wall box staff ÿ charging adapter interface 1 Unlock ÿ input cable interface EV I 1000025 01...

Page 19: ...mmended 4 Bare ends of electric cables must be insulated Risk of electric shock short circuit firmly connected to the cable ends 4 Replace the input terminal box cover ÿ cordon off Serious personal injury and property damage fatality death or serious injury fire hazard fire hazard and cabling must be carried out by a specialist company Do not leave any parts such as metals screws or gaskets inside...

Page 20: ...priate terminals If communication is to take place via the network cable route the network cable via the charging adapter interface ÿ and insert the RJ 45 Head into the network cable interface Valid from 03 28 03 2022 EV I 1000025 01 Page 20 of 31 Windsy Wallbox Home 11 kW operation manual Machine Translated by Google ...

Page 21: ...afety shoes must be worn during installation Hang the Wallbox in the direction of the arrow on the wall bracket Tighten the screws on the left and right side of the bracket to fix the charging station in place Tighten screws on both sides Valid from 03 28 03 2022 EV I 1000025 01 Page 21 of 31 Windsy Wallbox Home 11 kW operation manual Machine Translated by Google ...

Page 22: ...me 11 kW 1 4 2 6 5 3 EV I 1000025 01 Page 22 of 31 Valid from 03 28 03 2022 6 User Manual ÿ LCD screen ÿ Charging plug fitted ÿ LED indicators ÿ Emergency stop button ÿ RFID reader ÿ Charging plug holder As shown in Figure 6 the Windsy Wallbox is 11 kW with multiple controls Machine Translated by Google ...

Page 23: ...GREEN OUT OUT OUT change OUT OUT GREEN ON 2 ON Checks loading process 4 RED vehicle connected OUT There is an error Identify the error and the associated instructions using the table in Chapter 7 1 6 1 1 Wallbox status LEDs No standby status OUT OUT OUT OUT OUT Connect Charge FLASHES OUT flashes in 5 power EV I 1000025 01 Page 23 of 31 Valid from 03 28 03 2022 operation manual Windsy Wallbox Home ...

Page 24: ... Loading process is started 6 1 2 screen d Charging in progress The 4 3 inch LCD display shows various status information of the charging station These are shown in Table 1 h System errors e Charging complete a Standby mode f Emergency stop b Start charging Table 1 Sample screen displays Machine Translated by Google ...

Page 25: ...way from the charging station Do not switch on the charging station again without having it checked first for iOS 4 Open the app and enter the password for your WiFi network and 3 Load the esptouch app onto your smartphone The wallbox s type 2 charging plug is in the corresponding type 2 holder during standby to protect the plug from dirt and damage ÿ esptouch for iOS download link 6 2 1 turn on 5...

Page 26: ...the Plug Charge setting the charging station starts charging directly In the RFID mode the associated card must first be swiped over the RFID reader before the loading process starts requires vehicle support The Charging LED display goes out and the charging process is ended The charging plug can now be removed It is not recommended to charge during bad weather and thunderstorms 6 3 2 stop loading...

Page 27: ...usual noises via the switch on the wall box via the vehicle s on board charger or via an internal stop in the charging station overheating overcurrent 6 3 3 End the charging process with the emergency stop switch EV I 1000025 01 Page 27 of 31 Valid from 03 28 03 2022 Windsy Wallbox Home 11 kW operation manual Machine Translated by Google ...

Page 28: ...erly connected Check the mains voltage Voltage abnormal Check isolation protection Charger adapter or cable damaged or The error LED flashes 1x slowly and 8x quickly drop in performance flashes 1x slowly and 2x quickly Check if the connection is correct and the connectors are properly connected If this is not the case connect the cables correctly and switch the fuse on again The error LED flashes ...

Page 29: ... cleaning agents to damage the surfaces of the must be returned to the factory for repair The error LED flashes 2x slowly and 2x quickly 7 2 1 maintenance Error code 19 Check whether the charging adapter is correctly connected to the vehicle and whether the on board charger works normally The replacement of accessories must be carried out by qualified personnel Personnel must always wear safety sh...

Page 30: ...ironment Old devices must not be disposed of with household waste Old devices must be disposed of at a collection point in your community or district or by returning them to the manufacturer Dispose of the packaging by type Give cardboard to the waste paper as well as foils to the recyclables collection 8 Disposal 8 1 Dispose of packaging 8 2 Dispose of old devices Machine Translated by Google ...

Page 31: ...Windsy Wallbox Home 11 kW operation manual 9 Declaration of Conformity EV I 1000025 01 Valid from 03 28 03 2022 Page 31 of 31 Machine Translated by Google ...