Wine Guardian D025, Installation, Operation And Maintenance Manual

Page 1: ...5 Manufactured by Wine Guardian 76 551 126 2017 6 Wine Guardian division of Air Innovations Inc Syracuse NY wineguardian com airinnovations com Wine Guardian reserves the right without notice to make...

Page 2: ...m for D025 D050 D050V WG40 and WG75 13 D025 D050 D050V WG40 WG75 Wiring diagram for D025 D050 D050V WG40 and WG75 cont 14 D088 D088V WG100 Wiring diagram for D088 vertical model D088V and WG100 15 D08...

Page 3: ...38 Reducing Noise from the Unit 38 Installing the Unit Outdoors 39 The Wine Guardian is NOT designed nor approved for direct outdoor installation If it is located outdoors it MUST be protected with a...

Page 4: ...Power Switch Light is On and the Thermostat Light is On 82 Unit is Operating and Blows Evaporator Air but the Supply Air is Not Colder Than the Return Air from the Cellar 83 Problems Controlling Cell...

Page 5: ...or Coil is Freezing 89 High Pressure Switch Keeps Tripping Even After Checking for Obstructions and Dirty Filters Coils 89 Unit Cycles on and off more than 8 times hr 89 High Pitched or Loud Rubbing N...

Page 6: ...ion Sciences et D veloppement conomique Canada applicables aux appareils radio exempts de licence L exploitation est autoris e aux deux conditions suivantes 1 L appareil ne doit pas produire de brouil...

Page 7: ...lar The word condenser refers to the condensation of the refrigerant from gas to liquid phase CE Certificate of European conformity CE Exhaust Air The air leaving the evaporator or condenser section o...

Page 8: ...it does to return the cellar to its set point temperature after some new load is introduced such as people or new cases of warm wine entering the cellar Return Air The air leaving the cellar and retur...

Page 9: ...ies Before opening the container inspect the packing crates or boxes for obvious signs of damage or mishandling Write any discrepancy or visual damage on the bill of lading before signing Inspect all...

Page 10: ...it accessories If any items listed on the packing slip do not match your order information contact the place of purchaseimmediately Check the unit for An electrical power cord A thermostat with commun...

Page 11: ...contains a coil to add or remove heat and a fan to move the air through the coil and into or out of the cellar or adjacent space The Wine Guardian unit is designed to be used either as a free blowing...

Page 12: ...ature This may cause overheating problems in the summer months especially with high humidity Exhaust the hot air to the outside In the winter this heated air can help to heat the surrounding space 15...

Page 13: ...components and wiring 1 6mm Both the evaporator and the condenser coils have pre filters on the inlet to prevent dust and dirt from fouling the coils thereby reducing capacity Each unit has at least t...

Page 14: ...eded depends on the layout The size of the kit depends on the model Wine Guardian selected Follow installation instructions carefully Poorly or incorrectly installed ducts can degrade the performance...

Page 15: ...is furnished with an electronic digital humidistat to control the humidity in the cellar The humidifier mounts directly onto the Wine Guardian unit and uses the common drain The humidifier requires a...

Page 16: ...d between the evaporator coil and the blower and is complete with contactor s and limit controls Electrical Controls Most of the electrical components and controls are located in a separate area acces...

Page 17: ...pressure switch and a manual reset high pressure switch For the low ambient option an automatic pressure switch controls the operation of the condenser blower and a heating element is added to the co...

Page 18: ...12 Overview Illustration of the Wine Guardian Unit Refrigeration Illustration Vapor Compression System...

Page 19: ...13 D025 D050 D050V WG40 WG75 Wiring diagram for D025 D050 D050V WG40 and WG75...

Page 20: ...14 D025 D050 D050V WG40 WG75 Wiring diagram for D025 D050 D050V WG40 and WG75 cont...

Page 21: ...15 D088 D088V WG100 Wiring diagram for D088 vertical model D088V and WG100...

Page 22: ...16 D088 D088V WG100 Wiring diagram for D088 vertical model D088V and WG100 cont...

Page 23: ...17 D088 D088V WG100 Wiring diagram for D088 vertical model D088V and WG100...

Page 24: ...18 D088 D088V WG100 Wiring diagram for D088 vertical model D088V and WG100 cont...

Page 25: ...19 D200 WG175 Wiring diagram for D200 and WG175...

Page 26: ...20 D200 WG175 Wiring diagram for D200 and WG175 cont...

Page 27: ...21 D025 D050 Wiring diagram for water cooled D025 and D050...

Page 28: ...22 D025 D050 Wiring diagram for water cooled D025 and D050 cont...

Page 29: ...23 D088 D200 Wiring diagram for water cooled D088 and D200...

Page 30: ...24 D088 D200 Wiring diagram for water cooled D088 and D200...

Page 31: ...each grille A Width mm 356 559 559 559 B Height mm 356 356 356 457 C Length mm 889 991 991 1092 D Cond discharge location mm 540 591 591 660 E Evap discharge location mm 137 137 137 137 F Inlet openin...

Page 32: ...3 254 254 295 I mm 202 282 282 381 J mm 368 419 419 457 kg 36 3 56 7 65 8 88 4 134A g 539 737 964 1417 Safety Before installing or maintaining the Wine Guardian Unit do the following 1 Read these inst...

Page 33: ...ication Danger A Danger message indicates an imminently hazardous situation which if not avoided results in death or serious injury Messages identified by the word DANGER are used sparingly and only f...

Page 34: ...eath or serious injury Following is a typical example of a Warning message as it could appear in the manual WARNING RISK OF PERSONAL INJURY OR DAMAGE TO EQUIPMENT Modification to the equipment may cau...

Page 35: ...ithin its designed specifications To avoid personal injury or damage to equipment or property when installing or operating this equipment it is essential that qualified experienced personnel perform t...

Page 36: ...to installation and servicing this equipment More than one source of power may be present Disconnect all power sources to avoid electrocution or shock injuries Hot Parts Hazards Electric Resistance h...

Page 37: ...ical system Main Power Switch The main power switch is located on the side of the Wine Guardian unit See Overview Illustration on page 14 It shuts off the power to the unit 8 Energy Type Electrical Ha...

Page 38: ...essive force against the access panels Fan impellers continue to turn free wheel after the power is shut off CAUTION Clean only with a dry cloth Never pressurize equipment above specified test pressur...

Page 39: ...0Hz power sources only 230 50Hz Always ground the outlet to provide adequate protection against voltage surges and built up static charges Refer all servicing to qualified service personnel Servicing...

Page 40: ...ce Plug in the system Press the on off switch control illuminates This indicates the system has power ON OFF The built in timer prevents short cycling and keeps the system from turning on right away T...

Page 41: ...uipment DANGER This equipment is heavy Place the unit on the floor or on a level and stable surface that can support the full weight of the unit Do not modify the equipment it may cause damage to the...

Page 42: ...e or open any cover unless the unit is turned off and the power cord is plugged in Use only dedicated power outlet boxes of the correct capacity and configuration for the unit model CAUTION RISKOF PER...

Page 43: ...ellar or out Do not use an extension cord Does the condenser heat exhaust need to be ducted away Where to locate the thermostat Where to run the drain line Are all the parts here to complete the insta...

Page 44: ...cessary grilles for installing ductwork between the unit and the cellar If desired use the grilles as wall grilles inside the cellar The return air or inlet to the unit must connect to the return air...

Page 45: ...bove the ground on a solid waterproof base to protect the unit from ground water Do not locate it where grass clippings or leaves can blow into the unit Keep the area around the unit clean and free of...

Page 46: ...ort it on both sides of the wall Use floor or knee braces to transfer the load of the unit to the floor or wall Ceiling Mounting Construct a structurally sound level platform to place the unit on when...

Page 47: ...ifier to dehumidify the basement so as to not overload your Wine Guardian Installing the Drain Line The drain line must extend from the unit to an external drain or disposal site Do not use drain tubi...

Page 48: ...rimes itself automatically once the unit has run for a period of time and after the unit cycles off This is confirmed by water dripping from the drain Wiring the Unit for Power DANGER ELECTRICAL SHOCK...

Page 49: ...IN ANY WAY Do not use extension cords Electrical 240 1 50 Electric Heat Amps Opt 4 4 Locked Rotor Amps 18 5 Humidifier Amps opt 0 3 Compressor RLA 2 4 Crankcase Htr Amps opt 0 4 Condenser Fan Amps 0...

Page 50: ...ecommended wired directly to the Wine Guardian unit through an RJ 9 communication cable 50 15 25 meters of control cable is included with each controller with longer lengths available as an option RJ...

Page 51: ...ased and installed within the wine cellar 30 53 30 60 WG RJ 9 40 12 34 97 1 36 2 1 1 2 93 10 IMPORTANT Regardless of wired or wireless each Wine guardian System can have a maximum of two 2 Remote Inte...

Page 52: ...cold surface The recommended height is four to five feet above the finished floor b 4 5 2 Remove the back plate of the controller Fig 2 by removing two 2 screws that hold it in place on the remote in...

Page 53: ...ce controller backing plate Fig 5 5 5 a If using multiple Remote Interfaces either connect each Sensor to each other in series using RJ9 cable or purchase a RJ9 Splitter to be used on the unit a RJ 9...

Page 54: ...ate it from a hot or cold surface The recommended height is four to five feet above the finished floor 2 4 5 3 Unscrew and remove the back plate from the Remote Interface Controller Fig 1 3 1 4 Place...

Page 55: ...4 7 Insert the three AA batteries only applicable with wireless installations 7 AA 8 The system will automatically acknowledge a wireless device Remote Interface or Remote Sensor Go to Setting 30 to...

Page 56: ...lar to the desired controller mounting location 1 2 Plan on mounting the remote sensor on a solid surface away from doors corners air outlets drafts or heat generating equipment Do not mount the remot...

Page 57: ...freely Fig 3 4 3 5 Plug in the communication cable to the remote sensor and mount the Remote Sensor to the wall Fig 3 5 3 6 Reattach the sensor s faceplate Fig 4 6 4 7 If multiple sensors are being u...

Page 58: ...the desired location within the wine cellar Fig 2 3 1 2 4 Drill two one eighth inch holes and insert anchors within the mounting surface Anchors may not be required if securing to a wall stud or racki...

Page 59: ...RF 31 1 To change the remote sensor s device number see the following instructions 1 a Use a pin to press the button for about half a second and release Fig 1 a 1 b Observe the LED on the side of the...

Page 60: ...he button a 5 LED b The LED will flash a number of times to portray which RF channel it is set to and repeat a total of 3 times b LED 3 c To change the RF channel press the button once to increment th...

Page 61: ...55 5 6 1 2...

Page 62: ...56 1 2 2 50 F 10 C 3 3 65 F 18 C 4 4 5 5 5 95 6 6 0 0 1 2 5...

Page 63: ...57 7 7 0 0 1 8 8 10 3 5 9 9 1 0 10 10 25 40 39 1...

Page 64: ...58 11 11 35 50 40 10 1 F C C F 41 F 12 12 0 30 1 1 1 12 12 13 13 5 F 5 F 0 55 F 13 C 15 4 59 F 15 C 14 14 RH 10 0 RH...

Page 65: ...59 15 15 1 F 55 F 13 C 17 3 F 58 F 14 C 16 16 5 F 3 C 1 F 1 C 2 F 1 C 17 17 0 1 0 18 19 20 21 29...

Page 66: ...60 30 30 1 1 2 2 3 1 4 2 RF 31 31 RF 0 RF 1 12 RF 12 32 39 1 40 40 2 41 41...

Page 67: ...61 3 42 42 4 43 43 44 49 50 50 0 1 51 69 70 70 71 71...

Page 68: ...62 72 72 1 2 3 3 2 5 4 1 1 57...

Page 69: ...63 2 CS 2 CS 3 3 4 4...

Page 70: ...dustfrom the floor Locate the supply or return air grille where it is blocked by bottles boxes or cases Locate the supply air grille where it blows directly on the thermostat Relocating a grille on th...

Page 71: ...WG40 200 200 200 150 WG75 250 250 250 200 WG100 250 250 250 200 WG175 300 300 300 250 200 150 Recommended Insulated Flexible Ductwork Sizing Chart Evaporator Coil Condenser Coil Single Outlet Double...

Page 72: ...information about which panels are available for duct connections and service 8 Remove the panels or grilles from the openings to connect the ductwork Check that all the fan blades move freely Check f...

Page 73: ...damage or bend the gasket Not Using Ductwork The supply and return grilles stay on the unit if no ductwork is used The supply and exhaust grilles may be relocated to any of three openings Refer to th...

Page 74: ...he cellar to the supply air inlet at the Wine Guardian unit Connect the return air ductwork from the cellar to the return air inlet at the Wine Guardian unit Warm Air to from Condenser Connect ductwor...

Page 75: ...stallation drawings For questions or helpregarding installation call customer service at or 00 1 315 452 7434 fax 00 1 315 452 7420 or email info wineguardian com a sketch of the proposed area where t...

Page 76: ...83 295 346 WG100 DUAL OUTLET 202 254 283 295 346 WG175 INLET 303 479 381 549 448 WG175 OUTLET 303 295 381 346 448 WG175 DUAL OUTLET 252 295 381 346 448 SIZE WG40 202 267 283 295 346 WG40 202 203 283 2...

Page 77: ...71 Dual Outlet Duct Installation...

Page 78: ...ines and trap installed properly Ductwork fittings and grilles installed properly All cold duct surfaces insulated Low ambient control included if freezing condition present No obstructions to air flo...

Page 79: ...rom access inside the unit Turn on the Unit Plug in the unit Turn on the rocker switch on the side of the unit The rocker switch lights up to indicate power to the unit The unit may not come on right...

Page 80: ...the cellar temperature decrease to 13 C the supply temperature differential decreases 6 to 7 C colder 24 8 C 11 C 13 6 7 C Cycling the Unit The fans continue to free wheel for several minutes when th...

Page 81: ...nitor the Cellar Temperature place thermometers in various locations in thecellar to monitor the temperature zones Change the temperature in various zones by shifting the air flow patterns Changing th...

Page 82: ...the Lockout Tagout procedure before opening panels CAUTION SHARP EDGES RISK OF SEROUS INJURY Sharp edges are present on the fan wheels housing fins and coils Maintenance on Wine Guardian units requir...

Page 83: ...fans are permanently lubricated and require no maintenance Some maintenance to the unit may be required due to dust or dirt in the air stream Cleaning the Filters The evaporator and condenser coils a...

Page 84: ...soiled pour some hot water mixed with liquid bleach diluted solution along the length of the pan to flush the dirt down the drain tube Continue this treatment until the drain appears clean and free of...

Page 85: ...Low Ambient Option The purpose of the Low Ambient Option is to protect the compressor and refrigerant system It has two distinct components a crankcase heater to keep the oil in the compressor warm an...

Page 86: ...r and condenser coils for dirt use a vacuum with a brush attachment to clean the coils Clean condensate pan under the evaporator coil by flushing Be careful to keep the drain pans clear of any and all...

Page 87: ...ied service company Check the following table for some solutions before calling a service technician Typical Start up Problems Possible Cause Solution Loose improper or defective Check power and therm...

Page 88: ...on Turn on switch No power to outlet Check circuit breaker and wiring Unit not plugged in Plug in the unit Power Switch Light is On and the Thermostat Light is Off Possible Cause Solution No power to...

Page 89: ...switch is open Reset HP switch See reset instructions on page 42 42 Problems Controlling Cellar Temperature Problems are occurring even though the unit seems to be fully operational evaporator fan blo...

Page 90: ...d the ductwork Check and clean filter and coil Coil frozen shut off unit for two hours Cellar loads are too high Install additional insulation Replace with larger sized unit Problems Controlling Cella...

Page 91: ...optional humidifier Possible Cause Solution Humidifier not operating Check wiring for loose broken or frayed connections Check humidistat set up Check for water flow solenoid valve operation Check da...

Page 92: ...l openings around doors gasket and sweep Humidity too high when unit is running and cooling Possible Cause Solution Too much moisture in cellar Poor vapor barrier installation Humidifier malfunction r...

Page 93: ...s a manual reset high pressure switch in the refrigeration system This switch shuts the compressor and condenser down if the head pressure in the system is too high It is intended to protect the compr...

Page 94: ...ng labeled High Press Manual Reset Switch Remove panel or grille to access Locate the high pressure switch near the compressor a cylindrical device piped into the refrigeration system with two wires a...

Page 95: ...ssible Cause Solution Charge too low Check sight glass Check for leaks Add refrigerant High Pressure Switch Keeps Tripping Even After Checking for Obstructions and Dirty Filters Coils Possible Cause S...

Page 96: ...Solution Fans loose or malfunctioning Repair or replace Excessive compressor vibration Replace TXV malfunctioning TXV Repair or replace Replacing the Blowers When replacing the fan or motor replace t...