WORKSHOP MANUAL
Winget Mechanically Fed Mixers
Models: 200TM
From 1998
crankshaft bearings. A chain running too slack may run off the sprocket or
chainwheel.
Adjust the dynamo drive “V” belt tension (if fitted) by altering the position of the
dynamo on the slotted adjuster so the belt deflects approximately 12mm, check
midway between the pulleys.
Refit the guards, not forgetting the plastic plug, top plate closing plate, exhaust
extension and engine housing support bracket.
Dynamo Drive Pulley Removal/Replacement
If a dragline option is fitted an alloy “V” belt drive pulley is fitted onto the extension
shaft prior to the sprocket.
To remove follow the above procedure and remove the engine sprocket and dynamo
drive belt, mark the position of the pulley on the shaft. Undo the grubscrew retaining
the pulley and slide off the pulley.
Reverse the procedure to fit the new pulley smearing the bore with anti-seize
compound prior to fitting.
Check the drive chain alignment and tension as described above, adjust the dynamo
drive “V” belt tension by altering the position of the dynamo on the slotted adjuster
so the belt deflects approximately 12mm, check midway between the pulleys.
Refit the guards, not forgetting the plastic plug, top plate closing plate, exhaust
extension and engine housing support bracket.
Hydraulic Pump Removal/Replacement-Hydraulic PTO (Not Direct Drive)
The hydraulic pump is secured via four studs to an adapter plate, which is in turn
bolted to the engine gearcover, and it is not possible to remove the pump without
removing the backplate. The pump is driven by a gear mounted on the pump shaft, it
being driven by a gear bolted to the end of the crankshaft. The pump being clockwise
rotation.
Ensure any residual hydraulic pressure is dissipated as previously described. Place a
suitable container below the hydraulic pump to catch any hydraulic and engine oil
spills, remove and plug the supply and feed hoses and plug the ports in the pump to
prevent the ingress of dirt and foreign matter.
Remove the four nuts and bolts securing the backplate to the engine and carefully
remove the pump and backplate assembly. Note early backplates are fitted with a
gasket between the plate and gearcover whilst later engines have an ‘O’ Ring fitted.
Hold the assembly in a suitable soft jawed vice and bend back the tabs on the
tabwasher locking the driven gear retaining nut. Remove the nut and any washers,
Summary of Contents for 200TM
Page 3: ...WORKSHOP MANUAL 200TM SECTION 1 INTRODUCTION...
Page 6: ...WORKSHOP MANUAL 200TM SECTION 2 REPAIR SERVICE PROCEDURES...
Page 12: ...200TM DRUM ADJUSTMENT...
Page 42: ...WORKSHOP MANUAL 200TM SECTION 3 GENERAL ARRANGEMENT DIMENSIONS...
Page 43: ...GENERAL ARRANGEMENT...
Page 44: ...DIMENSIONS...
Page 45: ...WORKSHOP MANUAL 200TM SECTION 4 SERVICE SCHEDULES LUBRICATION DIAGRAM...
Page 48: ...LUBRICATION POINTS...
Page 49: ...LUBRICANTS...
Page 50: ...WORKSHOP MANUAL 200TM SECTION 5 HYDRAULIC CIRCUIT DIAGRAMS...
Page 51: ...200TM LATER BASIC HYDRAULIC CIRCUIT...
Page 52: ...200TM LATER DRAGLINE BATCHWEIGER HYDRAULIC CIRCUIT...
Page 53: ...WORKSHOP MANUAL 200TM SECTION 6 WIRING DIAGRAMS...
Page 59: ...Hourmeter lamp dwg 04 03 02 12 50 36 Scaled to fit...
Page 60: ...Hourmeter no lamp dwg 04 03 02 12 53 33 Scaled to fit...
Page 62: ...WORKSHOP MANUAL 200TM SECTION 7 NOISE LEVELS...
Page 64: ...WORKSHOP MANUAL 200TM SECTION 8 SPECIAL TOOLS...
Page 65: ...200TM PUNCH VALVE SEAT 200TM SPECIAL TOOL V2003698 CASE HARDEN TO 45 50 ROCKWELL...
Page 66: ...200TM DRUM BLADE DRILLING GUIDE SPECIAL TOOL 200TM 513360100...
Page 67: ...200TM SPECIAL TOOLS...
Page 68: ...1 513204000 CLAMP DRUM CLIP 1 2 V2003698 PUNCH BLEED VALVE SEAT 1 200TM SPECIAL TOOLS...
Page 69: ...WORKSHOP MANUAL 200TM SECTION 9 HYDRAULIC CONTROL VALVE SERVICE MANUAL...
Page 70: ...PAGE INTENTIONALLY BLANK...
Page 71: ...WORKSHOP MANUAL 200TM SECTION 10 PARTS LISTINGS...
Page 73: ...200TM MAINFRAME AXLES AND STABILISERS...
Page 90: ...200TM 415 VOLT START STOP SWITCH STAR DELTA...
Page 92: ...200TM 415 VOLT START STOP SWITCH DIRECT ON LINE...
Page 98: ...200TM HOPPER...
Page 110: ...200TM WATER TANK FIT SPECIAL WASHER V2004220 BETWEEN ITEMS 11 12...
Page 114: ...200TM DYNAMO AND MOUNTING LISTER PETTER TS1 HS...
Page 118: ...200TM DRAGLINE ASSEMBLY...
Page 120: ...200TM DRAGLINE ASSEMBLY...
Page 124: ...200TM DRAGLINE SHOVEL...
Page 126: ...200TM DRAGLINE FEEDAPRON...
Page 130: ...200TM LISTER PETTER TS1 ELECTRIC START...
Page 132: ...200TM DECALS AND LOGOS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22...
Page 134: ...200TM DECALS AND LOGOS 23 24 25 26 27 28 29...
Page 135: ...200TM SPECIAL TOOLS...
Page 136: ...1 513204000 CLAMP DRUM CLIP 1 2 V2003698 PUNCH BLEED VALVE SEAT 1 200TM SPECIAL TOOLS...
Page 137: ...WORKSHOP MANUAL 200TM SECTION 11 BATCHWEIGHER MAINTENANCE INSTRUCTIONS...
Page 138: ...MAINTENANCE INSTRUCTIONS HYDRAULIC WEIGHING UNITS WWW WINGET CO UK...
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