WORKSHOP MANUAL
Winget Mechanically Fed Mixers
Models: 200TM
From 1998
Fit the nylon sleeve over the driven gear and offer up to the extension shaft. Install
the three long bolts, washers and spacers, two per bolt. Finger tighten the three
bolts, adjust the position of the pump and bracket assembly in relation to the
extension shaft, aligning the couplings until the nylon sleeve moves on the
teeth/splines with end float.
Tighten the retaining bolts and check the sleeve is still free to move. Refit the
coupling guard. Remove the plugs and reconnect the hydraulic hoses, top up the
hydraulic oil levels. Mop up any oil spills.
415 Volt 3PH Electric Motor
Note, Depending on the model of motor fitted (from March 2002) the motor may be
wired either Direct On Line or Star Delta.
The motors run at approximately 1420/1470 rpm and rotate Clockwise.
This reverses the drum rotation and consequently the drum requires different drum
blades (same as 200T diesel). To accommodate the reduction in rpm at the motor
and to prevent the characteristics of chain drives damaging the motor the
countershaft chainwheel and engine drive chain are replaced by a “V” belt and “V”
drive pulley.
The motor is also mounted differently in that it is bolted to a height adjustable
bedplate to allow for belt tensioning.
The motors are also twin shafts, i.e. a driveshaft at end in order to provide a power
take off for the hydraulic pump drive.
Similar to the hand start diesel engine if a dragline is fitted power for the solenoids
and switches is provided via a 12-volt automotive dynamo. Drive being taken from
the pump drive p.t.o. shaft.
The contactor enclosure is fitted in side the engine housing usually to the L/H side of
the housing whilst a key lockable ‘emergency’ stop button is fitted to the exterior of
the housing again on the left hand side just above the hydraulic tank housing.
Note, locking off the stop button prevents any un-authorised person from starting the
equipment BUT does not isolate the electricity supply, before carrying out any work
on the motor, contactor or enclosure isolate the supply at the main distribution board
and attach a suitable ‘locked out’ tag to prevent the supply being inadvertently re-
connected.
Belt Drive Pulley Removal/Replacement
The drive pulley is mounted onto the motor extension shaft, and is secured with a
feather key and grubscrew.
Summary of Contents for 200TM
Page 3: ...WORKSHOP MANUAL 200TM SECTION 1 INTRODUCTION...
Page 6: ...WORKSHOP MANUAL 200TM SECTION 2 REPAIR SERVICE PROCEDURES...
Page 12: ...200TM DRUM ADJUSTMENT...
Page 42: ...WORKSHOP MANUAL 200TM SECTION 3 GENERAL ARRANGEMENT DIMENSIONS...
Page 43: ...GENERAL ARRANGEMENT...
Page 44: ...DIMENSIONS...
Page 45: ...WORKSHOP MANUAL 200TM SECTION 4 SERVICE SCHEDULES LUBRICATION DIAGRAM...
Page 48: ...LUBRICATION POINTS...
Page 49: ...LUBRICANTS...
Page 50: ...WORKSHOP MANUAL 200TM SECTION 5 HYDRAULIC CIRCUIT DIAGRAMS...
Page 51: ...200TM LATER BASIC HYDRAULIC CIRCUIT...
Page 52: ...200TM LATER DRAGLINE BATCHWEIGER HYDRAULIC CIRCUIT...
Page 53: ...WORKSHOP MANUAL 200TM SECTION 6 WIRING DIAGRAMS...
Page 59: ...Hourmeter lamp dwg 04 03 02 12 50 36 Scaled to fit...
Page 60: ...Hourmeter no lamp dwg 04 03 02 12 53 33 Scaled to fit...
Page 62: ...WORKSHOP MANUAL 200TM SECTION 7 NOISE LEVELS...
Page 64: ...WORKSHOP MANUAL 200TM SECTION 8 SPECIAL TOOLS...
Page 65: ...200TM PUNCH VALVE SEAT 200TM SPECIAL TOOL V2003698 CASE HARDEN TO 45 50 ROCKWELL...
Page 66: ...200TM DRUM BLADE DRILLING GUIDE SPECIAL TOOL 200TM 513360100...
Page 67: ...200TM SPECIAL TOOLS...
Page 68: ...1 513204000 CLAMP DRUM CLIP 1 2 V2003698 PUNCH BLEED VALVE SEAT 1 200TM SPECIAL TOOLS...
Page 69: ...WORKSHOP MANUAL 200TM SECTION 9 HYDRAULIC CONTROL VALVE SERVICE MANUAL...
Page 70: ...PAGE INTENTIONALLY BLANK...
Page 71: ...WORKSHOP MANUAL 200TM SECTION 10 PARTS LISTINGS...
Page 73: ...200TM MAINFRAME AXLES AND STABILISERS...
Page 90: ...200TM 415 VOLT START STOP SWITCH STAR DELTA...
Page 92: ...200TM 415 VOLT START STOP SWITCH DIRECT ON LINE...
Page 98: ...200TM HOPPER...
Page 110: ...200TM WATER TANK FIT SPECIAL WASHER V2004220 BETWEEN ITEMS 11 12...
Page 114: ...200TM DYNAMO AND MOUNTING LISTER PETTER TS1 HS...
Page 118: ...200TM DRAGLINE ASSEMBLY...
Page 120: ...200TM DRAGLINE ASSEMBLY...
Page 124: ...200TM DRAGLINE SHOVEL...
Page 126: ...200TM DRAGLINE FEEDAPRON...
Page 130: ...200TM LISTER PETTER TS1 ELECTRIC START...
Page 132: ...200TM DECALS AND LOGOS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22...
Page 134: ...200TM DECALS AND LOGOS 23 24 25 26 27 28 29...
Page 135: ...200TM SPECIAL TOOLS...
Page 136: ...1 513204000 CLAMP DRUM CLIP 1 2 V2003698 PUNCH BLEED VALVE SEAT 1 200TM SPECIAL TOOLS...
Page 137: ...WORKSHOP MANUAL 200TM SECTION 11 BATCHWEIGHER MAINTENANCE INSTRUCTIONS...
Page 138: ...MAINTENANCE INSTRUCTIONS HYDRAULIC WEIGHING UNITS WWW WINGET CO UK...
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