Winget Croker CUMFLOW RP100XD, Parts & Operation Manual

Page 1: ...PARTS OPERATION MANUAL WINGET LIMITED PO BOX 41 EDGEFOLD INDUSTRIAL ESTATE PLODDER LANE BOLTON LANCS BL4 OLS Tel 44 0 1204 854650 Fax 44 0 1204 854663 crokersales winget co uk parts winget co uk serv...

Page 2: ...L SPECIFICATION AND MAINTENANCE 3 1 Technical Specification 3 2 Shutdown Procedure and Maintenance 3 3 Lubrication 3 4 Gear Unit Maintenance SECTION 4 MIXER SPARE PARTS 4 1 Mixing Pan Drive 4 2 Mixing...

Page 3: ...fer from your machine Winget Limited can accept no responsibility for incorrectly supplied parts unless the machine serial number part number and a full description of the items required is given when...

Page 4: ...OPERATING AND MAINTENANCE MANUAL SECTION 1 GENERAL INFORMATION RP100XD...

Page 5: ...get co uk parts winget co uk service winget co uk ORDERING SPARES To help us to complete your order promptly and correctly we need Machine type and serial number Description and quantity of parts requ...

Page 6: ...GENUINE CROKER spares obtained from WINGET LIMITED A daily check is advisable to ensure that the Blades Wearing parts are secure and undamaged MAXIMUM BATCH LOADS UNDER NO CIRCUMSTANCES should the Max...

Page 7: ...RS ACCEPT NO RESPONSIBILITY FOR ANY MODIFICATIONS MADE AFTER THE MACHINE HAS LEFT THE FACTORY UNLESS PREVIOUSLY AGREED IN WRITING THE MANUFACTURERS WILL ACCEPT NO LIABILITY FOR DAMAGE TO PROPERTY PERS...

Page 8: ...unted on supports of adequate strength and rigidity to prevent undue vibration when mixing and securely bolted 3 3 Mixer frame to be level on structure add packers as required 3 4 Check that pan is co...

Page 9: ...mpanies Heath and Safety Policy at all times 6 3 Ensure all storage bins containing materials to be mixed are isolated MAINTENANCE 7 1 Ensure that all maintenance is carried out in accordance with the...

Page 10: ...g weights etc 8 7 Refer to Method Statement when installation and commissioning is responsibility of Croker Nett Weights Max kgs 9 1 RP50XD 788 RP1250XD 4840 RP100XD 814 RP1500XD 4980 RP200XD 1400 RP3...

Page 11: ...INSTALLATION DRAWING...

Page 12: ...OPERATING AND MAINTENANCE MANUAL SECTION 2 INSTALLATION AND OPERATING INSTRUCTIONS...

Page 13: ...sing certified lifting gear of suitable capacity by a competent person An outline drawing and bolt hold plan is normally sent prior to the despatch of the machine and will enable preparations to be ma...

Page 14: ...d as required under the main frame Check that the pan is seated and that the pan rack and drive gear are in mesh Also check that all the blade clearances are in line with the maintenance instructions...

Page 15: ...n When the mixing pan is removed the mixer cannot be operated as the proximity switches need to sense the pan in position to complete the electrical circuit 7 On completion of the mixing cycle the rai...

Page 16: ...ble lifting equipment Do not operate the mixer with any of the guards removed safety devices or interlocks disconnected They are there to offer you some protection ensure they are correctly maintained...

Page 17: ...ach side of the mainframe chassis 6 Fully raise the Mixing Star by means of the handwheel and allow the pan to come to a complete stop Manually rotate the pan until two of the Pan Lifting Lugs are at...

Page 18: ...r the rack and lowered into place 9 On no account must attempts be made to engage the trolley with the mixer mainframe chassis unless the Star Drive is raised and the rack stationary 10 Do not swing o...

Page 19: ...OPERATING AND MAINTENANCE MANUAL SECTION 3 TECHNICAL SPECIFICATION AND MAINTENANCE...

Page 20: ...mm 30 diameter handwheel raises mixing star clear of the pan POWER UNITS Mixing pan drive 1 1kw totally enclosed geared electric motor to suit 3 phase 50 cycles 380 420 volts a c supply Mixing star dr...

Page 21: ...t of additional pan 89kg Weight of optional trolley 37kg CONVERSION KIT To change the RP100 INTO A RP50 and vice versa PAN LIFTING TROLLEY Tubular steel frame mounted on two 406 x 120 mm 16 x 4 4 ply...

Page 22: ...lable from WINGET LIMITED 4 Ensure all safety guards and interlocks are reinstated prior to operating the mixer 5 Main items of wear see Section 4 A Star Blades B Fixed Blade Access to mixing pan inte...

Page 23: ...3 5 litres cap INSPECT AND ADJUST MONTHLY 1 Pan Gear and Pinion grease Open Gear Lubricant or equivalent as required 2 Adjust Star Blades Fixed Blades and Discharge Blade to the following settings als...

Page 24: ...n in order not to endanger the cooling of the motor with dust and dirt Although the bearings of the motor have life time lubrication the oil in the gearbox of a new unit should be drained after the fi...

Page 25: ...LUBRICATION CHART...

Page 26: ...OPERATING AND MAINTENANCE MANUAL SECTION 4 MIXER SPARE PARTS...

Page 27: ...RP100XD MIXING PAN DRIVE...

Page 28: ...0925 BEVEL PINION SHAFT BEARING 1 16A 176S01 COVER NIPPLE GREASE 1 16B 7S06 NUT M16 2 16C 11S06P SCREW SET M16 X 80 2 17 8S05J BOLT BEARING M12 X 65 2 17A 61S05 NUT BINX M12 2 17B 267S07 WASHER FLAT M...

Page 29: ...2 RP100XD MIXING PAN DRIVE 33 CR640003 EYE LIFTING 4 33A 10S05 WASHER FLAT 1 2 4 33B CR241587 NUT 5 8 BSW NYLOC 4...

Page 30: ...RP100XD STAR DRIVE ASSEMBLY...

Page 31: ...EAR RETAINING 2 8C 11S04D SCREW SET M10 X 30 2 8D 17S05 WASHER SPRING M10 2 8E 267S06 WASHER FLAT M10 2 9 CR329046 KEY FEATHER BEVEL GEAR HORIZONTAL 1 2X5 16X2 1 9A CR329093 KEY FEATHER BEVEL GEAR VER...

Page 32: ...RP100XD MIXING STAR ASSEMBLY...

Page 33: ...12 4 22C 7S05 NUT M12 4 26 CR260390 FINGER STAR BLADE 4 CU FT PAN RP100 2 28 CR210142 BRACKET FIXED BLADE 1 28A 333104020 NIPPLE GREASE 1 4 BSP STRAIGHT 1 28B 176S01 COVER NIPPLE GREASE 1 29 CR260415...

Page 34: ...RP100XD MIXING STAR LIFTING ARRANGEMENT...

Page 35: ...SCREW M6 1 12 CR349005 PINION CHAIN 1 12A CR249000 GRUB SCREW M6 1 13 CR329050 KEY HANDWHEEL 1 14 CR200131 CHAIN 1 14A 134104002 LINK SPLIT CHAIN 1 15 CR200134 BOLT BLOCK DRAW CHAIN 1 16 CR200072 LIN...

Page 36: ...RP100XD COVERS GUARDS...

Page 37: ...11S04C SCREW SET M10 X 25 4 4B 267S06 WASHER FLAT M10 8 4C 17S05 WASHER SPRING M10 4 4D 7S04 NUT PLAIN M10 4 5 CR540421 DUST COVER ASSY FRONT REAR 4 CU FT PAN RP100 1 5A 267S06 WASHER FLAT M10 10 5B 1...

Page 38: ...EW SET M6 X 12 2 15 CR549146 GUARD PINION SHAFT NOT ILLUS UP TO S No 6019 1 15A 11S03C SCREW SET M8 X 25 UP TO S No 6019 4 15B 267S05 WASHER FLAT M8 UP TO S No 6019 4 15C 17S04 WASHER SPRING M8 UP TO...

Page 39: ...MM LONG Top Motor Star Drive to entry point through housing CONDUIT 680MM LONG Check position of Terminal Box on Motor BEFORE CUTTING CONDUIT if on top of Motor use 470mm x 2 to feed from motor to hou...

Page 40: ...5 3 4A 267S04 WASHER FLAT M6 6 4B 17S03 WASHER SPRING M6 3 6 CR243129 SCREW CHEESE HEAD 4BA X 1 5 2 7 CR241632 NUT BRASS 4BA 2 8 CR269146 BRACKET PROXIMITY SENSOR 2 8A 52S05F SCREW CSK 12 X 30 4 8B 26...

Page 41: ...4799000 CABLE 1 5MM SQ G Y 6491X H07 3MT 6 144700100 CABLE 1 5MM SQ RED 6491X H07 3MT 7 144798000 CABLE 1 5MM SQ BLACK 6491X H07 3MT 8 CR229103 CABLE 2 5MM SQ RED 6491X H07 2MT 9 CR229104 CABLE 2 5MM...

Page 42: ...RP100XD DECALS AND LOGOS CROKER CUMFLOW RP100XD CROKER CUMFLOW RP50XD 1 1A 2 4 5 6 7 8 9 10 11 12 13...

Page 43: ...GET MEDIUM 2 5 V2003665 DECAL SLING POINT 4 6 V2003598 DECAL BRITISH MADE 2 7 V2004307 DECAL ELECTRICAL HAZARD 2 8 V2004223 DECAL CE MARK 1 9 V2004229 DECAL OPERATORS HANDBOOK 2 10 V2004744 DECAL EYE...

Page 44: ...OPERATING AND MAINTENANCE MANUAL SECTION 5 ANCILLARY EQUIPMENT SPARE PARTS...

Page 45: ...RP100XD PAN TROLLEY...

Page 46: ...EL ASSEMBLY INC ITEMS 5 6 7 2 5A CR440122 WHEEL RIM 2 5B CR440125 BEARING ROLLER 2 6 CR440123 TYRE 2 7 CR440124 TUBE 2 8 CR630105 BOSS WHEEL RETAINER 2 9 69S03G BOLT 3 8 UNF 2 9A 107S14 NUT NYLOC 3 8...

Page 47: ...PAGE INTENTIONALLY BLANK...

Page 48: ...BOLT HANDLE RETAINING M8 x 45 2 19 61S03 NUT BINX M8 2 20 CR449001 CASTOR SWIVEL FRONT ASSEMBLY 2 INDIVIDUAL WHEEL ITEMS AVAILABLE AS FOLLOWS 20A CR449002 WHEEL ASSEMBLY C W BEARING 1 20B CR449005 WH...

Page 49: ...PTION 1 2 101S05D RIVET POP 4 3 V2005132 TOOL KIT 1 4 CR54100774 TOOL BOX 1 5 11S04B SCREW SET M10 2 6 17S05 WASHER SPRING M10 2 7 7S04 NUT M10 2 RP100XD ADDITIONAL PARTS REQUIREMENT MoD ADDITIONAL PA...

Page 50: ...OPERATING AND MAINTENANCE MANUAL SECTION 6 ELECTRICAL SYSTEM...

Page 51: ...CONTROL BOX WIRING LAYOUT...

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Page 58: ...OPERATING AND MAINTENANCE MANUAL SECTION 7 MISCELLANEOUS...

Page 59: ...7 1 NOISE DETAILS Measured in accordance with Directive 2000 14 EC the noise did not exceed 104dB a LWA...