Winter SURFACEMAX 530, Operation Manual

Page 1: ...ust thoroughly read this manual before operation Keep this manual for future reference Henrik Winter Holztechnik GmbH Druckereistr 8 04159 Leipzig Tel 49 0 341 4619021 Fax 49 0 341 4618358 Funk 49 0 1...

Page 2: ...well Thus during the warranty period you will receive for free all components that have presented eventual defects The producer is always at your disposal for resolving of problems that machine opera...

Page 3: ...G OF MACHINE C 3 DESLUSHING OF MACHINE C 4 FOUNDATIONS LAYOUT C 5 ASSEMBLY OF THE DISASSEMBLED UNITS C 6 CONNECTING TO THE MAINS C 7 CONNECTION TO THE ASPIRATION DEVICE SECTION D FITTING AND OPERATING...

Page 4: ...n contained herein is intended for specialists and is compulsory The manual defines the machine s field of application and contains all the information necessary for its proper and safety operation Th...

Page 5: ...acquainted with this manual A 3 CORRESPONDENCE In case of technical problem please contact the Seller or Service department In the correspondence or telephone call with them concerning the purchased m...

Page 6: ...cribed above may not be processed on the machine Tools that do not comply with pr N847 1 and tools whose dimensions do not comply with the cut ting disk shaft diameter may not be used Introduction of...

Page 7: ...or power kW HP 5 5 7 5 Diameter of the dust extraction mouthpiece mm 160 Net weight kg 800 AT SPECIAL REQUEST Mortiser with chuck WESTCOTT 0 16 mm kg 100 Motor power kW HP 7 5 10 0 A 8 NOISE CHARACTER...

Page 8: ...ed purpose Process only workpieces which are in the specified range of dimensions stated in Section D1 of the Operation Manual Do not use the machine in rooms with high humidity do not expose the mach...

Page 9: ...and prevents the ac cess to the cutting shaft below the boards in smoothing mode Barriers between the cutting shaft and the feeding and pulling roller preventing the contact between them as well as p...

Page 10: ...should be placed next to the machine at a suitable place ELECTRICAL EQUIPMENT Electronic break for electrodynamics stop of the motor Reduces the breaking time of cutting shaft s rotation up to 10 sec...

Page 11: ...t the machine must be leveled simultaneously on its four supporting points Provide for a distance of at least 0 8 m around the machine You should provide for the space required at the entrance and exi...

Page 12: ...similar diluents and by no means use water C 4 FOUNDATIONS LAYOUT The stable construction of the machine ensuring pre cise leveling and vibration free operation does not re quire any foundations Besid...

Page 13: ...amages Connect the supply cable to the respective terminals of the entry box L1 L2 L3 N PE fig 6 For CEE plug 380V 16A the connection to the mains is done by means of CEE coupling L1 L2 L3 N PE At the...

Page 14: ...in switch in position 0 and lock it by padlock When disassembling and assembling the knives always use whenever possible protection gloves Disassembly of knives fig 7 Release the pressing bolts 5 rota...

Page 15: ...the pressing screws thoroughly rotation to the left The torque is 24 Nm Check once again with the gauge to find out unexpected shift of the knife ATTENTION The knives must come out over the cutting s...

Page 16: ...also it is possible to bend under a corner from 90 up to 45 at clearing the handle 5 At moving the ruler 2 together with it moves also the safety lock for the ruler 4 The covering of a cutting shaft 1...

Page 17: ...ard should lay on the piece fig 11 Thicknessing fig 12 13 14 fig 12 Piece is pushed for ward on the entry board by the palms of the hands the hands passing one after another over the guard of the cutt...

Page 18: ...thing and grooving of pieces with small sections e g lathes Smoothing The piece is pushed forward by the palms of both hands exactly as for details thick up to 65 mm fig 12 13 14 Grooving fig 20 fig 1...

Page 19: ...by the right hand fig 22 fig 23 The piece and the guard of the cutting shaft are positioned as shown on fig 23 The guard of the cutting shaft is pushed to the piece and slightly presses it In this pos...

Page 20: ...hine Is put in action pressing D Button Emergency stop serves for a normal or emergency stop of the machine Is put in action pressing then the button itself is late in the pressed position Until the b...

Page 21: ...0 Chip collector 11 Lever for lifting the entry board The machine can perform the following operations 1 Smoothing 2 Grooving Smoothing This operation is carried out for processing of piece lower part...

Page 22: ...g ruler The processing is carried out along the whole length of the piece ATTENTION DO NOT operate the machine for processing of only part of piece s length Curved pieces which can not lie well on mac...

Page 23: ...parts Protect the belts and pulleys in order to avoid possible soiling by oil or grease F 3 CHECKING THE CONDITION OF SOME UNITS AFTER OPERATION Before starting any maintenance works on the ma chine...

Page 24: ...rwards Emergency situations states Switch off the electric supply immediately in case of flood of the operation area Before re operation of the machine it must be checked by trained authorized technic...

Page 25: ...he supply incorrect use of the machine overload Switch off completely the machine Wait the motor to cool down Operate again the machine by pressing the green knob belt tightened insufficiently Pull ad...

Page 26: ...SURFACEMAX 530 OPERATION MANUAL WINTER SMOOTHING PLANER SURFACEMAX 530 SECTION G APPENDICES G 1 WIRING DIAGRAM AND LIST OF THE ELECTRICAL COMPONENTS...

Page 27: ...SURFACEMAX 530 OPERATION MANUAL WINTER SMOOTHING PLANER SURFACEMAX 530 G 2 ELECTRIC CABINET LAYOUT OF COMPONENTS...

Page 28: ...0 00 GUARD FOR PLANER TX U 650 1 6 DMA 53R 02 00 00 00 REAR BOARD 1 7 DMA 53L 08 06 00 00 REAR COVER 1 8 DMA 53L 04 00 00 00 BG MAIN GEAR WITH BG MOTOR 1 9 PF 53R 00 00 00 21 COVER FOR BRAKE 1 10 ISO...

Page 29: ...912 SCREW 12 100 4 10 DIN 7980 SPRING WASHER 2 12 4 11 DIN 125 A WASHER 12 4 12 ST01 01 00 00 13 HOLLOW BOLT 2 14 DIN 125 WASHER 16 4 15 DMA 53L 01 03 00 00 REAR HINGE 1 16 DIN 912 SCREW 10x20 2 17 DI...

Page 30: ...00 02 ARROW 1 29 DIN 125 A WASHER 6 1 30 ISO 7380 SCREW 8 20 2 31 DMA 53R 01 05 00 03 FIXING PLATE 1 32 UN 1933 NUT 8 2 33 DIN 912 SCREW 6X12 1 34 ART N775 38 10 HANDLE 10 1 35 ISO 7380 SCREW 8 25 2 3...

Page 31: ...WASHER 16 4 5 BUSHING PAP 2540 P10 4 6 PF 53R 02 28 00 00 RIM SHORT 2 7 DMA 53L 01 00 00 09 BOLT SHORT 4 8 BUSHING PAP 2530 P20 4 9 DMA 53L 01 03 00 00 REAR HINGE 1 10 DIN 125 WASHER 16 4 11 DIN 7349...

Page 32: ...10 3 19 PF 53R 02 00 00 14 STUD 10 130 1 20 DIN 985 NUT 6 4 21 PF 53R 02 00 00 13 PLATE FOR CLAMP 2 23 ST01 01 00 00 13 HOLLOW BOLT 2 24 DIN 125 A WASHER 12 4 25 DIN 7980 SPRING WASHER 2 12 4 26 DIN 9...

Page 33: ...ING WASHER 2 12 4 4 DIN 472 RING FOR HOLE 80 2 5 RADIAL BALL BEARING 6208 ZZ 2 6 DIN 471 RING FOR SHAFT 40 2 7 DIN 471 RING FOR SHAFT 35 1 8 DIN 6885A COTTER 8 7 28 1 9 FS32N 18 00 03 SPRING 9 40 1 3...

Page 34: ...WASHER 2 12 4 4 DIN 472 RING FOR HOLE 80 2 5 RADIAL BALL BEARING 6208 ZZ 2 6 DIN 471 RING FOR SHAFT 40 2 7 DIN 471 RING FOR SHAFT 35 1 8 DIN 6885A COTTER 8 7 28 1 9 HSS CUTTER 530 35 3 1 10 DMA 53R 03...

Page 35: ...4 01 00 01 BELT PULLEY FOR MOTOR 50 Hz 1 3 SPA BELT L 1272 2 4 DMA 53L 04 01 00 02 BELT PULLEY FOR SHAFT 50 Hz 1 5 DMA 53L 04 02 00 00 FLANGE FOR BG 112 MOTOR 1 6 T112MB 2 B5 MOTOR 1 7 DIN 125 A WASHE...

Page 36: ...2 14 DIN 471 RING FOR SHAFT 12 2 15 PF 53R 06 00 00 11 ROLE 2 16 PF 53R 06 00 00 02 ECCENTRIC 2 17 DIN 913 FIXING SCREW 6 8 4 18 PF 53R 06 00 00 18 PLATE 2 19 PF 53R 06 00 00 20 HOLDER 2 20 PF 53R 06...

Page 37: ...1 PF 53R 06 00 00 12 BOLT 1 42 DIN 439 NUT 8 1 43 WASHER AXIAL AS 1730 1 44 PF 53R 06 00 00 05 STUD 1 45 PF 53R 06 00 00 13 ARM 1 46 PF 53R 06 00 00 10 BUSHING 1 47 W501 140 SN1601 HANDLE LEVER 16 1 4...

Page 38: ...DMA...