WIRTH OKTOPUS GLASS-Jack GL-CC 1200, Operating Instructions Manual

Page 1: ...0 930 Technical Documentation BA 000 257 02 2017 This technical documentation corresponds to the status as of the issue date WIRTH GMBH INSTALLATION SYSTEMS DIVISION Brehnaer Stra e 1 D 06188 Landsber...

Page 2: ...the OKTOPUS 14 3 1 Electrical power supply 14 3 1 1 Changing the battery pack 15 3 2 Vacuum supply 15 3 3 Radio remote control 16 3 4 Coupling the OKTOPUS to the crane boom 18 3 5 Startup 19 3 6 Handl...

Page 3: ...lass panes 10 Fig 4 Load lifting attachment OKTOPUS GLASS Jack GL CC 1200 10 Fig 5 Arrangement of suction pads 11 Fig 6 Charge indicator 14 Fig 7 Battery pack 15 Fig 8 Vacuum gauge 16 Fig 9 Transmitte...

Page 4: ...5 kg with suction frame for curved glass panes 20 suction pads s fig 3 Working Load Limit max 800 kg 8 suction pads 400 mm max 1200 kg 12 suction pads 400 mm max 1000 kg 20 suction pads 280 mm see als...

Page 5: ...n of the OKTOPUS being a load lifting attachment Therefore strict adherence to the instructions and information for proper and safe use given in the operating manual is a prerequisite for the manufact...

Page 6: ...ponding 400 m above sea level 10 If the suction pads are covered by protecting cowls these have to be removed be fore startup 11 Only work at wind speeds less than 30 km h otherwise you risk uncontrol...

Page 7: ...nal light alarm buzzer control panel depending on the operating conditions but at least annually inspection by an ex pert 28 Never modify the OKTOPUS in a way that safety is impaired Otherwise the man...

Page 8: ...t r uc t i on s OKTOPUS GLASS Jack GL CC 1200 Technical Documentation BA 000 257 Page 8 of 28 Before operating read and comply with operating manual as well as safety instruction Beware of suspended...

Page 9: ...uum the adapter crane boom 12 for attaching the vacuum unit to the boom the vacuum gauges 15 for indicating the existing negative pressure die cylinders 4 13 for tilting and swiveling the load the re...

Page 10: ...Jack GL CC 1200 with suction frame for curved glass panes The load lifting attachment OKTOPUS GLASS Jack GL CC 1200 is designed as an attach ment and is mounted to a crane according to fig 4 Fig 4 Loa...

Page 11: ...n of a vac uum circuit lead to the load suddenly dropping due to an uneven load dis tribution 2 5 Operating conditions and restrictions The suction areas of the glass elements to be handled with the O...

Page 12: ...onsult with the manufacturer of the elements Due to the broad variety of elements with many different surface coatings offered on the market we cannot assume liability in case of possible material inc...

Page 13: ...the OKTOPUS has to be charged at least every two weeks 2 6 1 Transport by airplane The transmitter of the radio remote control is equipped with a rechargeable lithium ion bat tery Due to applicable in...

Page 14: ...d by stopping the work and turning off the device The battery has to be charged the charge indicator has possibly to be reset activated The charge indicator is arranged to the device according to fig...

Page 15: ...GLASS Jack GL CC 1200 Never place the battery pack on its side as this may lead to damages of the battery charger socket Fig 7 Battery pack 3 2 Vacuum supply The vacuum supply is effected by a battery...

Page 16: ...these instructions could in case of a breakdown of a vac uum circuit lead to the load suddenly dropping due to uneven load distri bution If the alarm is activated stop working instantly and evacuate t...

Page 17: ...f the transmitter with continuous usage is approximate ly 24 hours If the light emitting diode A is illuminated red and the built in buzzer beeps 3 times at the same time the rechargeable battery need...

Page 18: ...om The Wirth Service team will be happy to advise you Fig 10 Coupling the OKTOPUS to the head of the crane boom Couple the OKTOPUS to the crane hook as follows Mount the Adapter crane boom using the s...

Page 19: ...adius of the glass fa ade element if necessary see section 3 9 the OKTOPUS has to be put into operation according to 3 5 The installation of construction elements is carried out as follows Move the cr...

Page 20: ...PUS increases this effect Therefore always remove the de vice slowly and steadily from the installed elements With certain combinations of pane sizes type and radius of curvature such elements may hit...

Page 21: ...on frame Secure the suction frame to the ring gear Therefore mount 12 hexagon screws 8 pcs M8x30 and 4 pcs M8x110 washer and spring washers Use 4 hexagon crews M8x110 where the screws M8x30 are too sh...

Page 22: ...TOPUS GLASS Jack GL CC 1200 to a crane and position the suction panes so that they are facing the floor Perform the following steps one after another for each of the four extension arms Remove the lyn...

Page 23: ...ts as follows Move the OKTOPUS to the curved glass fa ade element Adjust the outer suction pad beams to the bending radius of the glass and fa ade ele ments Therefore adjust the inclination of the swi...

Page 24: ...f operation Before performing any repair or maintenance work turn off the OKTOPUS turn the main switch to position OFF Defective parts may only be replaced with original spare parts They will be provi...

Page 25: ...emove the cover of the vacuum unit when there is no vacuum see fig 1 pos 11 unscrew the plastic cap of the dust filter take the foam insert out and clean it reassemble the dust filter The filter is lo...

Page 26: ...eck if it is compatible to your power grid The performance data are stipulated on the battery charger If you want to use a battery charger other than the one provided with the OKTOPUS it is absolutely...

Page 27: ...lower during the second At the end of the charging process the yellow LED is permanently illuminated For maintenance and in case of breakdown of the charging unit please contact our Service Team The s...

Page 28: ...TOPUS shall be stopped immediately The OKTOPUS has to be secured against further use If the red LED on the charge indicator is illuminated when turning the OKTOPUS on the timer for shutoff is activate...

Page 29: ...at least on the suction area There must be no protective film on the suc tion areas 2 Attaching the construction element Place the suction pads of the OKTOPUS in the center of the construction elemen...

Page 30: ...p er a t i n g m a n ua l OKTOPUS GLASS Jack GL CC 1200 Technical Documentation BA 000 257 Annex 2 Functional dimensions rmin 2000 mm 1000 mm 2200 mm 280 mm 1100 mm 1500 mm 400 mm 2410 mm 1530 mm 400...

Page 31: ...ECon general productsafetyandof EGdirectiv e 201 4l30lE Uonelectromag neticcom pati bility Applied harmonized standards DrN ENrSO 12100 03 11 Safety ofMachinery General Principles forDesign Risk Asses...

Page 32: ...ion BA 000 257 Annex 4 Inspection Tag of the OKTOPUS GLASS Jack GL CC 1200 According to Directive 2006 42 EC Sign size 80 x 40 mm Background blue Foreground white Font white on blue Plate size diamete...

Page 33: ...O p er a t i n g M a n ua l OKTOPUS GLASS Jack GL CC 1200 Technical Documentation BA 000 257 Annex 5 Electrical Circuit Diagram...

Page 34: ...O p er a t i n g M a n ua l OKTOPUS GLASS Jack GL CC 1200 Technical Documentation BA 000 257 Annex 5...

Page 35: ...O p er a t i n g M a n ua l OKTOPUS GLASS Jack GL CC 1200 Technical Documentation BA 000 257 Annex 5...

Page 36: ...O p er a t i n g M a n ua l OKTOPUS GLASS Jack GL CC 1200 Technical Documentation BA 000 257 Annex 5...