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1                                                                                                 MI-7-17 

The Zenith 68-7 Series carburetor is of an up-draft single venturi 

design with a 1" S.A.E. barrel size and a 7/8" S.A.E. flange.   

The carburetors are made with selective fuel inlet, and with or 

without a main jet adjustment. These carburetors are “balanced" 

and "sealed', and the semi-concentric fuel bowl allows operation 

to quite extreme angles without flooding or starving.  This design 

makes them particularly adaptable to smaller farm tractors and a 

great variety of agricultural machines and industrial units.  

Fuel supply system

, Fig. 1, is made up of the threaded fuel inlet, 

the fuel valve seat, fuel valve needle, float and fuel bowl. 
The fuel supply line is connected to the threaded inlet.  The fuel 

travels through the fuel valve seat and passes around the fuel 

valve and into the fuel bowl.  Te level of fuel in the fuel 

chamber is regulated by the float through its control of the fuel 

valve.  The fuel valve does not open and close alternately but 

assumes an opening, regulated by the float, sufficient to maintain 

a proper level in the fuel chamber equal to the demand of the 

engine according to its speed and load.   
The inside bowl vent as illustrated by the passage originating in 

the air intake and continuing through to the fuel bowl, is a method 

of venting the fuel bowl to maintain proper fuel mixtures even 

though the air cleaner may become restricted.  This balancing is 

frequently referred to as an “inside bowl vent”. 

Idle system

, Fig. 2, consists of two idle discharge holes, idle 

air passage, idle adjusting needle, idle jet, and fuel pick-up 

passage. 
The fuel for idle is supplied through the main jet to a well direct-

ly below the main discharge jet.  The pick-up passage is connect-

ed to this well by a restricted drilling at the bottom of this pas- 
 

sage.  The fuel travels through this channel to the idle jet cali-

bration.  The air for the idle mixture originates back of (or from 

behind) the main venturi.  The position of the idle adjusting nee-

dle in this passage controls the suction on the idle jet and there-

by the idle mixture.  Turning the needle in closer to its seat re-

sults in a greater suction with a smaller amount of air and there-

fore a richer mixture.  Turning the needle out away from its seat 

increases the amount of air and reduces the suction, and a leaner 

mixture is delivered.  The fuel is atomized and mixed with the air 

in the passage leading to the discharge holes and enters the air 

stream at this point.  

High speed system, 

Fig. 3, controls the fuel mixture at part throt-

tle speeds and at wide open throttle.  This system consists of a 

venturi, controlling the maximum volume of air admitted into the 

engine; the main jet, which regulates the flow of fuel from the 

float chamber to the main discharge jet, the well vent, which 

maintains uniform mixture ratio under changing suction and en-

gine speeds; and a main discharge jet which delivers the fuel 

into the air stream. 
The main jet controls the fuel delivery during the part throttle 

range from about one-quarter to full throttle opening.  To maintain 

a proper mixture ratio a small amount of air is admitted through 

the well vent into the discharge jet through the air bleed holes in 

the discharge jet at a point below the level of fuel in the meter-

ing well. 
The passage of fuel through the high speed system is not a com-

plicated process.  The fuel flows from the fuel chamber through 

the main jet and into the main discharge jet where it is mixed 

with air admitted by the well vent, and the air-fuel mixture is 

then discharged into the air stream of the carburetor. 

  

Choke system, 

Fig. 4, consists of a valve mounted on a shaft 

L-63 Series 

ZENITH 68-7 SERIES CARBURETOR 

Wisconsin Motor Corporation Part No. L-63 Series 

 

Summary of Contents for Air Cooled TR-10D

Page 1: ...WISCONSIN HEAVY DUTY ENGINES INSTRUCTION BOOK AND PARTS LIST MODELS TRA 10D TR 10D ISSUE MM 320 C WORLD S LARGEST BUILDERS OF HEAVY DUTY AIR COOLED ENGINES...

Page 2: ...gine operating speed still without load for an additional two hours If at all possible operate the engine at light loads for a period totaling about eight hours before maximum load is applied This wil...

Page 3: ...UCTIONS WISCONSIN SINGLE CYLNDER ENGINES MODEL TRA 10D 3 1 8 Bore 2 7 8 Stroke 22 05 cu In Displacement MODEL TR 10D 3 1 8 Bore 2 5 8 Stroke 20 2 cu In Displacement WISCONSIN MOTOR CORPORATION Milwauk...

Page 4: ...l hours All adjustments are carefully made so that each engine will be in perfect operating condition when it leaves the factory Back of the Wisconsin Motor Corporation are more than fifty years of en...

Page 5: ...ed 24 Electrical Equipment Wiring Circuits and Motor Generator 13 Fuel 8 Fuel Pump 8 General Design 7 Governor Adjustment 24 PAGE Governor Description 7 Governor Operation 23 Horsepower 7 Ignition Des...

Page 6: ...MI 937 2 4 Fig 1 289860C TAKE OFF rear and LEFT HAND SIDE VIEW of ENGINE...

Page 7: ...5 MI 938 2 FAN END front and RIGHT HAND SIDE VIEW of ENGINE...

Page 8: ...MI 939 2 6 SECTIONAL VIEWS OF ENGINE...

Page 9: ...internal parts of the engine GOVERNOR A governor of the centrifugal flyball type controls the engine speed by varying the throttle opening to suit the load imposed upon the engine Manually operated va...

Page 10: ...temperatures and excessive idling FUEL The fuel tank should be filled with a good quality gasoline free from dirt and water The capacity of the tank is one gallon Some of the poorer grades of gaso li...

Page 11: ...hich might cause wrecking of the engine and possible injury to bystanders All parts of the engine are designed to safely with stand any speeds which might normally be required but it must be remembere...

Page 12: ...lement After five washings or one year of service replace cartridge New cartridges are available at you Wis consin Motor dealer Refer to parts list section for re placement part number CRANKCASE BREAT...

Page 13: ...pyramiding and it becomes necessary to resurface or replace point it will also be necessary to readjust the gap to its proper clearance and re time the engine The normal breaker point gap is 0 020 inc...

Page 14: ...clockwise and stop immediately when light goes out At this point mark on flywheel should line up with pointer in shroud 7 Assemble coil primary wire to terminal stud and mount cover MAGNETO SERVICE I...

Page 15: ...an ignition coil are wired in accordance with Fig 14 This type ignition system has always been wired negative ground Battery is not furnished by Wisconsin Motor Corporation MOTOR GENERATOR OPERATING I...

Page 16: ...and pour about a fluid ounce of crankcase oil through the spark plug hole Turn the engine over several times with the rope starter to distribute the oil over the cylinder wall Then replace the spark...

Page 17: ...ding float needle valve in carburetor open This condition would be indicated if fuel con tinues to drip from carburetor with engine standing idle Often tapping the float chamber of the carbu retor ver...

Page 18: ...anced too far See Timing Page 11 Loose or burnt out connecting rod bearing Engine overheated due to causes under previous heading Worn or loose piston pin ENGINE BACKFIRES THROUGH CARBURETOR Water or...

Page 19: ...wo capscrews holding shroud to bottom of crankcase and two screws at the cylinder head CARBURETOR and AIR CLEANER Fig 21 The carburetor and air cleaner should be removed both to facilitate working on...

Page 20: ...an be removed when replacement becomes necessary by means of Wisconsin Motor DF 66 A insert puller See Fig 23 Grinding of valves and seats should be done by an authorized Wisconsin service station See...

Page 21: ...n stroke Observe position of valve stems in the inspection compartment Both valves should be in their lowest position closed then proceed to check clearance FLYWHEEL Fig s 27 and 28 Place a 1 1 2 box...

Page 22: ...into grease filled hole and assemble gear cover by tapping in place with a soft hammer Caution Be sure timing marks on crankshaft and camshaft gear Fig 38 remain correctly mated when end of camshaft...

Page 23: ...on down until rod con tacts crank pin The oil dipper in Model TRA 10D is an integral part of the connecting rod cap whereas the Model TR 10D has a sheet metal dipper that must be mounted so that the c...

Page 24: ...clearance of 002 to 006 in the guide hole Timing mark on camshaft gear must be located between the two marked teeth on the crankshaft gear See Fig 38 If valve timing is off engine will not function pr...

Page 25: ...crankshaft gear cover and flywheel are mounted The end play should be 001 to 004 inch with engine cold and can be determined as illustrated in Fig 43 Wedge a lever between the fly wheel and crankcase...

Page 26: ...g tension by means of an adjusting screw The governor lever has 8 holes for the governor spring with the No 1 hole closest to the fulcrum shaft A change in the design of the governor flyweights was in...

Page 27: ...selected by the WISCONSIN MOTOR CORPORATION in order to assure complete and efficient repair and inspection service to owners of Wisconsin Air Cooled Engines These service stations equipped and traine...

Page 28: ......

Page 29: ...PARTS FOR ENGINE MODELS TRA 10D AND TR 10D...

Page 30: ...PARTS FOR ENGINE MODELS TRA 10D AND TR 10D...

Page 31: ...PARTS FOR ENGINE MODELS TRA 10D AND TR 10D...

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Page 41: ...agm section 7 Using a screw driver inserted into the coils of rocker arm spring 13 remove this spring and save 8 Holding the mounting bracket 11 in the left hand with the rocker arm toward the body an...

Page 42: ...of this pas sage The fuel travels through this channel to the idle jet cali bration The air for the idle mixture originates back of or from behind the main venturi The position of the idle adjusting...

Page 43: ...alve opens automati cally when the engine starts and admits air to avoid over choking or flooding of the engine The mixture required for starting is considerably richer than that needed to develop pow...

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Page 45: ...ns have been made unless authorized by us We make no Warranty in respect to trade accessories such being subject to the Warranties of their respective manufacturers We shall in no event be liable for...

Page 46: ...WISCONSIN MOTOR CORPORATION MILWAUKEE WISCONSIN 532466 PRINTED IN U S A...

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