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Pre Delivery Inspection check list 
 

The PDI is a critical part of the overall Quality Assurance process and must be completed by the 
supplying dealer followed by a test ride and sign off before passing the bike to the customer.  

The following items below are a generic list for all current Wisper models and must be covered 
during the PDI.  

Item 
Check off 
by No. 

Activity 
Mechanical Parts

 

 

Notes 

Check front and rear wheel for alignment and run out   Tighten spokes if necessary 

Check tightness of rear axle nuts and front quick 
release 

Tighten to torque setting in 
user manual 

Check tyre pressures front and rear 

Inflate to correct pressure 

Check and adjust action of front and rear brakes 

Ensure there is no noise or 
squeal 

Check smooth action and adjustment of front 
suspension forks 

 

Check adjustment of bearings in headstock 

Adjust if necessary 

Check security of all handlebar stem fixings and 
clamps 

Adjust to suit customer 
preferences 

Check front and rear mudguards for security and 
clearance from tyres 

 

10 

Check all cables are clipped securely and safely 

Check motor cable cannot rub 
against the tyre 

12 

Check pedals have been fitted correctly and tightened 
fully 

Note left and right hand 
threads 

13 

Check pedal cranks have been tightened fully on 
bottom bracket axle. 

Tighten to torque setting in 
user and service manual 

14 

Check smoothness and running clearance of bottom 
bracket 

 

15 

Check seat post quick release clamp is properly in 
place and secure and saddle is correctly fitted. 

Adjust as necessary 

16 

Check smooth operation of gear change on either 

Adjust as necessary 

Summary of Contents for 806Torque 2017

Page 1: ...1 Owner s Manual Wisper 806Torque 2017 Model December 20161st edition We strongly recommend that you read this entire manual before using your Wisper bike...

Page 2: ...on off switch and lock 3 2 The ON OFF button and Light button 3 3 The Throttle 3 4 Torque sensor 3 5 Battery capacity meter riding style and affect on range 3 6 Brakes 3 7 Stem and handle bar clamps...

Page 3: ...ou are travelling too quickly you probably are Always test your brakes prior to using the bike and remember the bike will not stop as quickly in the wetas it would in the dry Before you use the bike f...

Page 4: ...properly tightened 2 1 2 Check all other nuts bolts and fixings are properly tightened Check all folding mechanism clamps are closed tight and locked 2 1 3 Check brakes are functioning properly 2 1 4...

Page 5: ...ng the LCD display please refer to separate hand book available from Amps Electric Bikes or your retailer 2 1 11 Remember to validate your warranty by visiting www wisperbikes com mywarranty and filli...

Page 6: ...urned off see above If your battery falls below minimum Voltage it may not be recoverable 2 3 6 Do not expose the bicycle or battery pack to fire heat sources acid or alkaline substances 2 3 7 When le...

Page 7: ...connect the new Wisper 575Wh battery and charger system directly to the battery manufacturer s technical department s computer Software updates will be uploaded to the battery and charger and system d...

Page 8: ...he tubes The recommendedtorque tightness ofcrucialfixingsisas follows Frontaxlenuts 46N m Backaxlenuts 70N m Handlebarand stem clampbolts 12N m Handlebarstemexpanderbolt 10N m Seatpillarclampnut bolt...

Page 9: ...5Wh 2 6kg Long range Samsung 575Wh 3 4kg Both batteries use identical battery cases so are interchangeable between 705 806 or 905 Wisper bikes Remote Control Service System RCSS on 575Wh only Deep sle...

Page 10: ...k anodised alloy with ergo support grips Stem Black anodised alloy adjustableheight Kick stand Black anodised alloy Gears SHIMANO 8 speedcassette with 8 speed quick fireselector Chain ring 170mm 52 to...

Page 11: ...l problem 1 Re install battery 2 Call service 3 Call service Low range after recharging the battery 1 Tyre pressures too low 2 Undercharge or charger fault 3 Battery capacity loss or damage 4 Hill cli...

Page 12: ...on on the top button c on the handle bar control isolates the power from the bike When the on off button is pressed for 3 seconds the LCD symbols will become visible When the on off button is pushed a...

Page 13: ...the on off C button found on the LCD If you presswhen the bike s power is on the LED headlight and rear light will illuminate The LCD display will also become back lit Press it againto switch off the...

Page 14: ...r when on the move 3 4 4 Setting H is used to turn off the torque sensor On setting H as soon as the pedals are rotating you will receive maximum assistance from the bike You will not get any assistan...

Page 15: ...s better to start a journey with a fully charged battery and to recharge it at the end of each journey 3 6 Brakes 3 6 1 Disc brakes are fitted to the front and V brakes to the rear wheels of the bicyc...

Page 16: ...disc should be cleaned with a proprietary brake cleaning solution 3 7 Stem and handle bar clamps 3 7 1 Your bike has been fitted with an adjustablehandlebar and stem clamp that allows youto change th...

Page 17: ...l the lever away from the stem the stem will now fold away from the clamp When unfolding the stem make sure the clamp is solid against the stem the chromedlockingknob is pushed back up into position a...

Page 18: ...Folding the pedals is very straight forward Simply push the pedal in towards the bike with your hand or foot and fold down To unfold lift the pedal back to its normal position Make sure it has located...

Page 19: ...connect and click into position when fully engaged Each connector has a different number of pins and an alignment arrow so it is important to ensure the connectors are only mated in their original pos...

Page 20: ...the rear wheel it is necessary to disconnect the main motor cable connecting the motor to the bicycle electrical system This operation is best achieved by turning the bicycle upside down 3 12 2 Locate...

Page 21: ...side of the handlebar The two levers located underneath the shifter can be pulled and pushed to select the gears over the range 1 to 8 4 Warranty battery maintenance and user responsibilities Repair o...

Page 22: ...1 Damage resulting from misuse not maintaining the vehicle or not following the guidelines within our user guide or using the vehicle for any kind of competitive sport 2 Accidental or deliberate dama...

Page 23: ...ill more than a new 36V 10Ah 378Wh battery Choosing a larger battery not only gives you more power and range but is often more economical in the long term 4 1 4 The key to having a long lasting batter...

Page 24: ...nsure there is no noise or squeal 6 Check smooth action and adjustment of front suspension forks 7 Check adjustment of bearings in headstock Adjust if necessary 8 Check security of all handlebar stem...

Page 25: ...hly to closed position Adjust if necessary 5 Check functionality of LCD display Includes selection of five power assist levels speed readout and all functions are correct as described in the user manu...

Page 26: ...26 customer Copyright May 2016 Amps Electric Bikes Ltd...

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