wiwa 230027, Operation Manual

Page 1: ...Operation manual Original operation manual HPC_BADBK_en_1805 rs HIGH PRESSURE CLEANER...

Page 2: ......

Page 3: ...14 2 5 Operating and maintenance personnel 15 2 5 1 Obligations of the device owner 15 2 5 2 Personnel qualifications 15 2 5 3 Authorized operator 15 2 5 4 Personal protective equipment 16 2 6 Warrant...

Page 4: ...ing the device into operation 30 5 2 Relieving the pressure 30 5 3 Decommissioning 31 5 3 1 Temporary decommissioning 31 5 3 2 Long term or final decommissioning 31 5 4 Storage 31 5 5 Disposal 31 6 Ma...

Page 5: ...ions valid in your country We recommend enclosing all relevant directives and accident prevention regulations with the operation manual If questions should arise we shall be happy to assist you We wis...

Page 6: ...he device All persons involved in the installation commissioning operation care repair and maintenance of the device must have read and understood the operation manual beforehand in particular the Saf...

Page 7: ...o explosive atmosphere Risk of explosion due to explosive substances Risk of accident due to electricity or electrostatic charge Risk of crushing due to lifting movements Risk of cutting injuries due...

Page 8: ...protective gloves in order to prevent injuries due to aggressive chemicals fire injuries when processing heated materials or freezing due to contact with very cold surfaces Wear safety shoes Signals a...

Page 9: ...es through its cutting action or by penetrating the skin or eyes If the high pressure jet is pointed at electrical units or sockets this could cause an electric shock The object to be cleaned can be d...

Page 10: ...high pressure cleaner gun lock 2 2 3 Risks due to electrostatic charge WARNING The high flow velocities can result in an electrostatic charge Static discharges can result in fire and explosions Ensure...

Page 11: ...required to check and ensure that all technical data and labeling comply with the applicable stipulations according to ATEX Please note that some parts have their own type plate with separate labelin...

Page 12: ...gii i zredukowa ci nienie Vid n dfall St ng av str mtillf rsel och t m ut trycket Em caso de emerg ncia Bloquear a alimenta o de energia e despressurizar In EX Zonen nur Maschinen mit EX Kennzeichnung...

Page 13: ...r device type 60012 left as well as for device types 230027 270049 and 333037 right Fig 2 Installation locations of the safety valve In order to check the function of the safety valve briefly increase...

Page 14: ...ressed air shut off valve The functional principle Open Position ball valve in the flow direction Close Position ball valve transverse to the flow direction After shutting off the air the device remai...

Page 15: ...and maintenance personnel have read and understood the user manual Only then are they permitted to put the device into operation 2 5 2 Personnel qualifications Differentiation is made between 2 groups...

Page 16: ...el If the sound pressure level exceeds the permissible limit values the operator and other persons in the vicinity must wear suitable ear defenders Wear safety shoes Wear antistatic safety shoes in or...

Page 17: ...1 Close the compressed air shut off valve 2 Hold the high pressure cleaner gun into a collecting vessel 3 Release the high pressure cleaner gun and fire it until the spraying pressure is completely re...

Page 18: ...draulic motor and a fluid pump 4 High pressure cleaner gun 5 Container with cleaning solution 6 Suction intake 7 Material hose The high pressure cleaner is connected to a compressed air or hydraulic s...

Page 19: ...Any use other than that stipulated in the technical documentation is deemed to be improper use and will void the warranty Improper use applies in particular if the device is used to remove materials t...

Page 20: ...with a pneumatic drive is broken down into several types which primarily differ in the size of the air motors and fluid pumps see technical data in chap 8 1 on page 38 Fig 6 Type 60012 2 1 5 6 7 8 4 3...

Page 21: ...ction for the material hose 8 Fluid pump 9 Suction for the cleaning solution Fig 8 Type 60001 1 3 6 4 5 7 2 No Designation 1 Hydraulic motor 2 Cart 3 Pressure gauge for displaying the material pressur...

Page 22: ...Fig 3 shows the regulator cluster on the device type 60012 left as well as the maintenance unit on the device types 230027 270049 and 333037 right Fig 9 Regulator cluster and maintenance unit 4 1 2 3...

Page 23: ...pansions and accessories An extensive range of accessories is available for the high pressure cleaners from WIWA Fig 10 Example of a high pressure cleaner with full equipment 2 1 4 3 No Designation 1...

Page 24: ...ning solution is conveyed to the spray nozzle The spray nozzle atomizes the cleaning solution into a high pressure jet By releasing the trigger the high pressure cleaner gun is closed and the discharg...

Page 25: ...amper The pulsation damper balances the pulsations of the high pressure pump and therefore ensures a consistent conveying speed and output It is installed in the material flow between the material out...

Page 26: ...for lifting There are two crane eyes on the motor which are only used for assembly and disassembly of the high pressure pump Do not lift the device by means of the crane eyes Never stand under suspend...

Page 27: ...e device stability and sufficient free space must be guaranteed Keep the working area clean especially all walking and standing areas Remove any spilled cleaning solution immediately Always observe th...

Page 28: ...material inlet of the high pressure cleaner gun see Fig 17 left 2 Connect the material hose to the material outlet of the high pressure cleaner see Fig 17 right Fig 17 Connections for the material hos...

Page 29: ...device s pneumatic system Use only dried oil free and dust free compressed air which corresponds to compressed air quality grade 4 according to DIN ISO 8573 1 1 Make sure that the compressed air shut...

Page 30: ...ning check if all parts of the high pressure cleaner are leak tight and tighten the connections if necessary Make sure that the high pressure cleaner is properly grounded see chap 4 3 2 on page 28 1 P...

Page 31: ...the air supply on the compressor 4 Relieve the pressure in the compressed air line from the compressor to the compressed air connection of the high pressure cleaner 5 Disconnect the compressed air lin...

Page 32: ...nce work outside of potentially explosive areas Observe the maintenance information in the operation manual for the optional accessories Prior to maintenance and repair work 1 Shut off the compressed...

Page 33: ...or a copy of this must be available at the device s place of use 6 2 Maintenance schedule It is necessary to collect residues of cleaning agents oils greases and other chemical substances according to...

Page 34: ...Drainage hose 1 Guide the drainage hose into an empty collecting vessel The drain valve opens as soon as the compressed air shut off valve is closed Fig 18 Water separator 2 3 4 1 2 Press the locking...

Page 35: ...At maximum filling the release agent is up to the edge of the release agent cup Fig 19 Release agent cup The high pressure pumps of the device types 230027 270049 333037 and 60001 are equipped with a...

Page 36: ...checked by a specialist every 3 years The duration of use of a hose line including any possible storage duration should not exceed 6 years The manufacturing date of a hose line month year is stamped...

Page 37: ...ipe leaking Tighten screw connection of the suction hose or suction pipe re seal the screw connection if necessary Suction filter clogged Clean suction filter High pressure pump runs inconsistently an...

Page 38: ...t at 60 DS min 36 l min 21 6 l min 16 5 l min 33 l min 33 l min Pressure ratio 12 1 27 1 49 1 37 1 1 7 1 Max inlet pressure 7 bar 101 psi 8 bar 116 psi 5 bar 72 psi 6 5 bar 94 psi 145 bar 2102 psi Max...

Page 39: ...ce the device type the output per double stroke in cm and fl oz the pressure ratio the maximum permissible air inlet pressure and working pressure in bar and PSI the maximum material application tempe...

Page 40: ...ilhelm Wagner GmbH Co KG Gewerbestr 1 3 35633 Lahnau Germany Tel 49 0 6441 609 0 Fax 49 0 6441 609 2450 info wiwa de www wiwa de WIWA 350059 134 7 861 241 44 94 7 800 234 09 94 info wiwa russia ru www...