wiwa AirCombi PHOENIX GX Series, Operation Manual

Page 1: ...PHOENIX GX SERIES Operation manual Original operation manual AirlessPhoenixGX_BA_en_1803 0550010 en jw Airless AirCombi spray devices...

Page 2: ...above directives Responsible for documentation WIWA GmbH Tel 49 6441 609 0 Lahnau 3 13 2018 Place Date Graduate engineer Peter Turczak Managing director EC declaration of conformity In accordance wit...

Page 3: ...e of manufacture Pressure ratio Max output at 60 DS l min US gpm Delivery volume per DS cm3 US fl oz Max air inlet pressure bar psi safety valve Maximum permissible working pressure bar psi Air consum...

Page 4: ...e level in the workplace was determined according to the standards DIN EN ISO 3744 DIN EN 31200 DIN EN 31201 and DIN 45635 20 140 200 Sound pressure level at 15 DS with 8 bar LP 84 dB A Sound power le...

Page 5: ...machine 17 2 4 Safety features 17 2 4 1 Safety valve 18 2 4 2 Compressed air shut off valve 19 2 4 3 Ground cable 19 2 5 Operating and maintenance personnel 20 2 5 1 Obligations of the machine owner 2...

Page 6: ...un 31 4 3 2 Grounding the machine 32 4 3 3 Connecting the compressed air 32 5 Operation 33 5 1 Putting the machine into operation 33 5 2 Spraying 34 5 2 1 Setting the spraying pressure 34 5 2 2 Tips f...

Page 7: ...010 en jw 6 4 High pressure filter 43 6 4 1 Cleaning the filter element 43 6 4 2 Filter elements for the high pressure filter 45 6 5 Recommended operating fluids 45 7 Eliminating operational faults 46...

Page 8: ...9 0 Fax 49 6441 609 50 E Mail info wiwa de Website www wiwa de This operation manual is intended exclusively for the preparation operating and maintenance personnel It is expressly prohibited to distr...

Page 9: ...ration manual in a language that they understand In addition to the operation manual further information is also essential for the safe operation of the machine Read and observe the directives and acc...

Page 10: ...bited All persons involved in the installation commissioning operation care repair and maintenance of the machine must have read and understood the operation manual beforehand in particular the Safety...

Page 11: ...explosive atmosphere Risk of explosion due to explosive substances Risk of accident due to electricity or electrostatic charge Risk of crushing due to lifting movements Risk of cutting injuries due t...

Page 12: ...prevent injuries due to aggressive chemicals fire injuries when processing heated materials or freezing due to contact with very cold surfaces Wear safety shoes Signals an instruction to wear safety s...

Page 13: ...e including the required safety factor Material hoses may not exhibit leakage kinks signs of wear or bulges Hose assemblies must be tight 2 2 2 Risks due to the spray jet WARNING The material exits th...

Page 14: ...containers Always ensure contact between the spray gun and the container wall Only use electrically conductive material hoses All original material hoses from WIWA are conductive and designed for our...

Page 15: ...nformity The owner is responsible for designating the zoning in accordance with ATEX Directive Appendix II No 2 1 2 3 in accordance with the stipulations of the responsible regulatory body The owner i...

Page 16: ...cessing instructions of the material manufacturer When handling paint cleaning agents oils greases and other chemical substances observe the safety and portioning instructions of the manufacturer and...

Page 17: ...lokowa dop yw energii i zredukowa ci nienie Vid n dfall St ng av str mtillf rsel och t m ut trycket Em caso de emerg ncia Bloquear a alimenta o de energia e despressurizar In EX Zonen nur Maschinen mi...

Page 18: ...um permissible air inlet pressure from being exceeded If the air inlet pressure exceeds the permanently set threshold value the safety valve blows off This is how to check the function of the safety v...

Page 19: ...osition transverse to the flow direction Fig 4 Compressed air shut off valve CLOSED After shutting off the air the machine remains under pressure with regards to material Perform a complete pressure r...

Page 20: ...available must ensure that the operating and maintenance personnel have read and understood the user manual Only then are they permitted to put the machine into operation 2 5 2 Personnel qualificatio...

Page 21: ...ersonnel The machine owner is responsible for compliance with the accident prevention regulation Noise BGV B3 It is therefore necessary to pay particular attention to the conditions at the installatio...

Page 22: ...y WIWA the guarantee is voided and all liability shall be excluded 2 6 2 Accessories If you use original accessories from WIWA that are designed for the working pressure their suitability for use in o...

Page 23: ...gency situation the machine must be flushed see chap 5 3 Flushing on page 36 Observe the pot life of the materials used 2 7 2 Leakage WARNING In case of leakage material may escape under very high pre...

Page 24: ...4 5 No Description 1 Airless spray device 2 Airless spray gun 3 High pressure filter 4 Spraying hose 5 Container with spraying material During the AirCombi spray process the spraying material is fed t...

Page 25: ...r Spray filler Sprayable lacquers and paints Two component and tar epoxy paints highly viscous and coarsely pigmented Textured paint Hammer effect lacquer Zinc dust paint Corrosion protection and mica...

Page 26: ...not suitable for the machine see chap 2 6 2 on page 22 machines without Ex identification are used in potentially explosive atmospheres the machine is operated outside of the operating limits accordi...

Page 27: ...wing list contains just some of the most common accessories and expansions You can find the detailed accessory catalog at www wiwa de For further information and order numbers you can also contact a W...

Page 28: ...e Fig 9 Installing the hose holder Fig 10 Winding the hose 3 4 3 AirCombi attachment kit In addition to the compressed air regulator for the air inlet pressure of the pump AirCombi devices are equippe...

Page 29: ...hine can be found in the technical data and type plate To lift and load the machine secure the machine high pressure pump incl frame and or additional accessories properly on a pallet Do not transport...

Page 30: ...ons The machine may not be tilted or tipped Make sure that all controls and safety features are easy to reach Safety measures at the installation site For safe operation of the machine stability and s...

Page 31: ...ge etc Carry out all assembly work outside of potentially explosive areas Prior to commissioning correctly refit any parts or equipment items removed for transport purposes as required for the intende...

Page 32: ...object outside of EX zones 2 Ensure correct grounding of the object to be coated 4 3 3 Connecting the compressed air To ensure the required quantity of air the compressor output must comply with the...

Page 33: ...tion heat During operation ensure that the drums never run empty Never leave the machine running when unattended However if this were to happen bring the respective pump to an immediate standstill and...

Page 34: ...go of the gun trigger and lock the spray gun The pump should stop when the trigger is released 6 Close the compressed air shut off valve 7 Relieve the pressure in the machine see 5 5 Relieving the pre...

Page 35: ...un at a right angle 90 to the surface to be coated As soon as you hold the spray gun at a different angle the coating will become uneven and patchy Fig 16 Ensure an even speed and guide the spray gun...

Page 36: ...e materials used in particular when using 2 component materials 2K WARNING Heating cleaning agents can lead to an explosion Serious personal injuries and property damage may result Before flushing the...

Page 37: ...rational faults on page 46 6 Remove the nozzle from the spray gun Observe and follow the information in the user manual for the spray gun 7 Remove the filter element from the high pressure filter see...

Page 38: ...34 5 5 Relieving the pressure 1 Close the compressed air shut off valve The machine vents automatically 2 Hold the relief hose in the collecting vessel 3 Briefly open the relief valve to relieve the p...

Page 39: ...er 5 7 Decommissioning For a longer decommissioning proceed as follows 1 Flush the machine as described in chapter 5 3 Flushing on page 36 2 Do not completely empty the pump As soon as clean solvent r...

Page 40: ...aying material cleaning fluids oil greases and other chemical substances according to the legal regulations for recycling or disposal The official local waste water protection laws apply At the end of...

Page 41: ...nformation in the operation manual for the optional accessories Prior to maintenance and repair work 1 Close the compressed air shut off valve and remove the compressed air hose 2 Completely de pressu...

Page 42: ...e test certificate or a copy of this must be available at the machine s place of use 6 2 Maintenance schedule The information in the maintenance schedule constitutes recommendations only The time fram...

Page 43: ...f possible Top off the release agent if necessary We recommend using the release agent from WIWA order no 0163333 No Description 1 To fill the release agent slide the cover for the filler opening to t...

Page 44: ...essure filter and briefly trigger the gun to make sure that the machine is absolutely pressureless 2 Release the cap 2 using the hook wrench 1 3 Unscrew the nut 6 and remove the filter element 5 4 Cle...

Page 45: ...026 0659107 050 M 30 blue 0659107 030 M 20 green 0659107 020 Do not use a filter element with coarse pigmented or fiber filled materials The suction screen installed as standard should remain in the s...

Page 46: ...eplace Replace relief hose or relief ball valve Contact WIWA service if necessary High pressure filter blocked Pump does not start up despite operation of the spray gun and the relief valve on the hig...

Page 47: ...tom valve from below using a pin or a screwdriver Bottom valve does not close Unscrew the bottom valve and clean the ball and the seat thoroughly Pump is conveying material but does not stop when the...

Page 48: ...ets on all threaded connections of the suction tube and the suction hose and replace if necessary see the spare parts list for the suction hose and the direct intake Bottom valve is leaking pump only...

Page 49: ...ee p 3 In case of errors or a missing type plate please inform us immediately 8 2 QR code The QR code is located on the cart and on the back of this operation manual and contains a link which will dir...

Page 50: ...50 Original operation manual AirlessPhoenixGX_BA_en_1803 0550010 en jw...

Page 51: ...Original operation manual 51 AirlessPhoenixGX_BA_en_1803 0550010 en jw...

Page 52: ...35633 Lahnau Germany Tel 49 0 6441 609 0 Fax 49 0 6441 609 2450 info wiwa de www wiwa de WIWA Subsidiary USA WIWA LLC USA Canada Latin America 107 N Main St P O Box 398 Alger OH 45812 Tel 1 419 757 01...