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1.  Read and understand the entire owners manual before attempting assembly or operation. 
2.  Read and understand the warnings posted on the machine and in this manual. Failure to comply 

with all of these warnings may cause serious injury. 

3.  Replace the warning labels if they become obscured or removed. 
4.  This drum sander is designed and intended for use by properly trained and experienced 

personnel only. If you are not familiar with the proper and safe operation of a drum sander, do not 
use until proper training and knowledge have been obtained. 

5.  Do not use this machine for other than its intended use. If used for other purposes, WMH Tool 

Group disclaims any real or implied warranty and holds itself harmless from any injury that may 
result from that use. 

6.  Always wear approved safety glasses/face shields while using this machine. Everyday 

eyeglasses only have impact resistant lenses; they are not safety glasses. 

7.  Before operating this machine, remove tie, rings, watches, and other jewelry, and roll sleeves up 

past the elbows. Remove all loose clothing and confine long hair. Non-slip footwear is 
recommended. 

8.  Wear ear protectors (plugs or muffs) during extended periods of operation. 
9.  This drum sander is to be used with wood and wood products only. Use of this drum sander and 

a dust collector with metal products is a potential fire hazard. 

10. Some dust created by power sanding, sawing, grinding, drilling and other construction activities 

contain chemicals known to cause cancer, birth defects or other reproductive harm. Some 
examples of these chemicals are: 

• 

Lead from lead based paint. 

• 

Crystalline silica from bricks, cement and other masonry products. 

• 

Arsenic and chromium from chemically treated lumber. 

Your risk of exposure varies, depending on how often you do this type of work. To reduce your 
exposure to these chemicals: work in a well-ventilated area and work with approved safety 
equipment, such as face or dust masks that are specifically designed to filter out microscopic 
particles. 

11.  Do not operate this sander while tired or under the influence of drugs, alcohol or any medication. 
12. Make certain the switch is in the 

OFF

 position before connecting the machine to the power 

supply. 

13.  Always sand with the grain of the wood. 
14.  Always feed stock against the rotation of the drum. 
15.  Do not sand pieces of material that are too small to be safely supported. 
16.  When sanding a large piece, provide additional support at table height. 
17.  Always connect and use a dust collector to the drum sander while operating. 
18.  Make certain the machine is properly grounded. 
19. Make all machine adjustments or maintenance with the machine unplugged from the power 

source. 

20. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting 

wrenches are removed from the machine before turning it on. 

21. Keep machine guards in place at all times when the machine is in use. If removed for 

maintenance purposes, use extreme caution and replace the guards immediately. 

22.  Make sure the drum sander is firmly secured to the stand or bench before use. 
23. Check damaged parts. Before further use of the machine, a guard or other part that is damaged 

should be carefully checked to determine that it will operate properly and perform its intended 
function – check for alignment of moving parts, binding of moving parts, breakage of parts, 
mounting, and any other conditions that may affect its operation. A guard or other part that is 
damaged should be properly repaired or replaced. 

24.  Provide for adequate space surrounding work area and non-glare, overhead lighting. 
25.  Keep the floor around the machine clean and free of scrap material, oil and grease. 
26.  Keep visitors a safe distance from the work area. 

Keep children away.

 

27.  Make your workshop kid proof with padlocks, master switches or by removing starter keys. 
28. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” 

are careless acts that can result in serious injury. 

 
 

Warnings

Summary of Contents for PERFORMAX 22-44 Plus

Page 1: ...22 44 Plus Drum Sander shown with optional accessories WMH TOOL GROUP 2420 Vantage Drive Elgin IL 60123 Phone 888 594 5866 Part No M 649003K Fax 800 626 9676 Revision B www wmhtoolgroup com Copyright...

Page 2: ...utside our facilities or to a lack of maintenance WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD SPECIFIED ABOVE BEGINNING FROM THE DATE THE PRODUCT WAS PURCHASED AT RETAIL EXCEPT AS STATE...

Page 3: ...3 Setting the Depth of Cut 13 Establishing the Proper Drum Height 13 Selecting SANDSMART Feed Rates 14 Abrasives 14 Selecting Drum Abrasives 14 Selecting Abrasive Grits 15 Stock Feeding Angle 15 Multi...

Page 4: ...y equipment such as face or dust masks that are specifically designed to filter out microscopic particles 11 Do not operate this sander while tired or under the influence of drugs alcohol or any medic...

Page 5: ...ne tipped or if the sanding drum is unintentionally contacted 35 Never leave the machine running unattended Turn the power off and don t leave the machine until it comes to a complete stop 36 All door...

Page 6: ...up WMH Tool Group can also be reached at our web site www wmhtoolgroup com Specifications Stock Number 649003K Max Width in 44 two passes Min Length in 2 1 4 Max Thickness in 4 Min Thickness in 1 32 D...

Page 7: ...les that accept the tool s plug Repair or replace a damaged or worn cord immediately 115 Volt Operation As received from the factory your sander is ready to run at 115 volt operation This sander when...

Page 8: ...er 1 Set of Open End Wrenches 1 Set of Allen Wrenches 1 Adjustable Wrench Read and understand the entire contents of this manual before attempting assembly or operation of this drum sander Failure to...

Page 9: ...is controlled by the height adjustment handle Fig 2 Item B Turning the handwheel in a counterclockwise direction lowers the drum Turning the height adjustment handwheel one revolution lowers the drum...

Page 10: ...n the cover and remove the abrasive strip If you are unsure how to do this see the Wrapping Abrasive Strips section in this manual 2 Using a metal straight edge or ruler as a thickness gauge Fig 4 Ite...

Page 11: ...djusting knob clockwise to raise the outboard end of the drum and counterclockwise to lower it Tighten the four hex cap bolts Repeat this process until the ridge is gone and the entire board is sanded...

Page 12: ...through the slot into the take up fastener Position the abrasive strip with sufficient room between the inside of the slot and the tapered end of the strip to allow it to be pulled into the drum as n...

Page 13: ...the most important set up procedure before operating the sander It may take some experimentation to determine the proper depth of cut given the variables of abrasive grit and types of wood For best re...

Page 14: ...ing the conveyor and or decreasing the depth of cut and run the stock through again Abrasives The abrasive material you choose will have a substantial effect on the performance of your sander Variatio...

Page 15: ...e same thickness Edge Sanding When edge sanding the Performax sander will mimic the opposite edge of the stock which is lying on the conveyor belt Because of this it is important for the stock edge to...

Page 16: ...hing Abrasive Life Abrasive life can also be increased by removing the abrasive strip from the drum and reversing it To do this remove the strip and use what was the trailing end as the starting end o...

Page 17: ...4 Lower the sanding drum so that it just touches the conveyor bed 5 Turn the drum height handle one complete revolution to raise the drum 6 Retighten the bearing hex nuts Tension Roller Pressure Adjus...

Page 18: ...duce the depth of cut 3 Use a coarser grit or reduce the depth of cut 4 Increase the feed rate 5 Clean the abrasives 6 Replace the abrasives Board slips on conveyor belt 1 Tension rollers are too high...

Page 19: ...19 Drum Head Assembly...

Page 20: ...04 Set Screw 1 4 20x1 4 4 25 50 2209 Spider Coupling 1 26 80 3138 Knob Fine Tune Adjustment 1 27 TS 0060081 Hex Head Cap Screw 3 8 16x1 3 4 1 28 20 3216 Spring 1 29 30 9022 Base Conveyor Mounting 1 3...

Page 21: ...21 56 11 1000 04 Washer Lock Int Tooth 1 4 2 57 12 2000 04 Hex Nut 1 4 20 2 58 11 1002 04 Flat Washer 1 4 2 59 12 9001 Hex Nut Nylon Insert Lock 6 32 2 60 2244PLUS 260 Hex Nut 3 8 16 1...

Page 22: ...22 Conveyor and Motor Assembly...

Page 23: ...19 72 2004 Switch ON OFF Drum 1 20 30 0122 Coupler Shaft 1 21 10 4010 04 Set Screw 1 4 20x1 4 2 22 40 4903 Bracket Base Controller 1 23 40 4022W Cover Base Control Housing 1 24 10 4004 12 Bolt Hex Wa...

Page 24: ...24 Wiring Diagram...

Page 25: ...25 WMH Tool Group 2420 Vantage Drive Elgin IL 60123 Phone 888 594 5866 Fax 800 626 9676 www wmhtoolgroup com...

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