WOERNER GMF-S01, Translation Of The Original Operation Manual

Page 1: ...GMF S01 Operation manual Page 1 of 31 B0836 Multi line pump unit Type GMF S01 Translation of the original operation manual Version EN 07 2017 ...

Page 2: ...sistency in the translated text occurs the original German operation manual should be referred to for clarification or the manufacturer contacted Copyright Unless permitted explicitly the dissemination reproduction and utilisation of this document as well as the communication of its contents are prohibited Any violation of this stipulation shall involve the obligation to compensate damage All righ...

Page 3: ...s 9 3 5 2 Dimensions 10 3 5 3 Multi line pump unit technical data 11 3 5 4 Technical data hydraulic motor 11 4 Functional description 12 4 1 Components 12 4 2 Drive 13 4 2 1 Hydraulic motor 13 4 2 2 Electric motor option 13 4 3 Functioning 13 4 4 Pump elements 13 5 Safety notes 14 5 1 Basic principle 14 5 2 Requirements on user training 14 5 3 Safety facilities 15 5 3 1 Reservoir lid 15 5 4 Accide...

Page 4: ...ng the reservoir 24 7 3 Switch off 25 8 Cleaning servicing fault remedy and repair 25 8 1 Cleaning 25 8 2 Servicing 25 8 3 Inspection schedule 26 8 4 Repair 26 8 5 Accessories 27 9 Return shipment to factory 28 10 Disposal 30 11 Appendix 30 11 1 Content of the declaration of conformity 30 11 2 Declaration of conformity 31 ...

Page 5: ...ged to read and understand this operation manual and in particular its section Safety regulations It is your safety that is at stake Should you have any question or uncertainty contact WOERNER please 1 3 What to do in case of questions In case of questions that you cannot solve by means of this operation manual WOERNER will help you In such situations it is indispensable that you provide us with a...

Page 6: ...e of causing serious personal injuries Warning Any possibly dangerous situation capable of causing serious personal injuries Caution Any possibly dangerous situation that might cause minor personal injuries Caution Warning about property damage Note Any possibly harmful situation in which the product itself or an object in its close vicinity might be damaged Important Notes on application and othe...

Page 7: ...ated at the side of the pump body and contains information as follows Manufacturer Type GMF S01 No order number e g 612345 1 Model year 2 4 Manufacturer and contact address Eugen Woerner GmbH Co KG Hafenstrasse 2 DE 97877 Wertheim Phone 49 9342 803 0 Facsimile 49 9342 803 202 Net www woerner de E Mail info woerner de 2 5 Conformity The pump unit is in conformity with the EC directive on machinery ...

Page 8: ...anual later on Besides the pump unit s area of application is determined by the medium to be delivered Hence when determining the area of application you also need to refer to the technical data sheets for the medium to be used 3 3 Ambient conditions Pump unit operation in an aggressive atmosphere solvent vapours acids lyes salt water mist etc may cause damage to or corrosion of components and thu...

Page 9: ...beyond the conventional one may cause serious personal and property damage The delivery of gases liquefied gases gases dissolved under pressure vapours and liquids the vapour pressure of which exceeds at the permissible maximum temperature the normal atmospheric pressure 1013 mbar by more than 0 5 bar as well as that of highly inflammable or explosive media and foodstuff is prohibited Important Pl...

Page 10: ...rvoir capacity Width B mm Depth T mm Height H mm with hydraulic motor max weight without lubricant for electric motor max weight without lubricant without electric motor 2 l 419 330 231 31 3 kg 22 8 kg 4 l 419 330 291 31 5 kg 23 0 kg 7 l 419 330 390 32 3 kg 23 8 kg 25 l 419 330 506 34 9 kg 26 4 kg Numbering of the pump elements ...

Page 11: ...okes of the elements 1 25 min 1 Admissible delivery pressure 350 bar Drive volume flow depending on pump shaft speed Q 0 541 x nGMF Q in l min n in min 1 Ratio 66 1 Temperature range 20 80 C Material Casing Spheroidal graphite iron lacquered Pump element Steel galvanised Reservoir stainless steel Gaskets NBR 3 5 4 Technical data hydraulic motor 3 5 4 1 Hydraulic motor Technical data Minimum hydrau...

Page 12: ...cifications of the electric motor please refer to the type plate which is mounted on the electric motor 4 Functional description 4 1 Components 10 1 Hopper reservoir 2 Pump casing 3 Stirring unit 4 Stirring wing 5 Pump shaft 6 Pressure ring 7 Worm wheel 8 Worm 9 Pump element 10 Hydraulic motor ...

Page 13: ... pump shaft to perform one steady delivery and suction stroke each The functioning of the pump elements will be described later on The pump shaft is connected with a stirring unit that pushes the lubricant to the suction holes of the pump elements and crushes the air bubbles 4 4 Pump elements 4 3 R 7 Delivery volumen 1 2 6 The suction stroke is performed by delivery piston 1 and control piston 2 I...

Page 14: ...ents are delivered adjusted to maximum volumetric displacement Turn in the plug screw 7 5 Safety notes 5 1 Basic principle The pump unit leaves the factory in flawless condition and ensures high technical safety The pump unit is in conformity with the rules of technology and the applicable safety and health regulations Nevertheless in case of incorrect operation or misuse risks are threat ening to...

Page 15: ...may not be operated unless the reservoir lid is closed 5 3 1 Reservoir lid Always ensure that the pump is switched off before opening the lid The reservoir lid is locked by two fasteners as shown in this picture In normal use both fasteners must be closed If it s necessary to open the lid it is mandatory to follow the instructions below ...

Page 16: ...ool from top e g screwdriver Step 2 After safety latch is unlocked lift the locking lever and release the locking lug from the locking hook to fully unlock the fastener Safety latch unlocked Step 3 Repeat step 1 and 2 for the second fastener Locking hook Locking lug Safety latch locked Safety cover Locking lever ...

Page 17: ...ety latch is in the locked position 5 4 Accident prevention For accident prevention take these measures Prevent unauthorised persons from accessing the pump unit Keep foreign persons away from the areas and places of risk Inform present foreign persons about residual risks repeatedly Inform yourself about such risks in the Residual risks section Step 1 Push the locking lever until the safety latch...

Page 18: ... with the materials used for the pump unit the delivery of foodstuff 5 7 General safety regulations and duties Basically the following safety regulations and duties are applicable to the use of the pump unit The generally accepted rules for work safety need to be observed Besides the basic regulations and rules on work safety and accident prevention being applicable to the place of use have to be ...

Page 19: ...ve to be incorporated into the existing equipotential bonding Pipelines and connected components must be grounded Frictional electricity on plastic parts and cables needs to be avoided When cleaning plastic surfaces damp fabrics should be used If any equipotential bonding or part fitted with equipotential bonding is disconnected from a metallic part in the system as for instance during repairs the...

Page 20: ... unit and the components attached in accordance with the scope of delivery may still contain residues of blue dyed test oil 6 3 Installation The pump unit is prepared for being mounted on floor by means of four screws M8 The mounting area has to be that stable to be able absorbing the weight of the pump unit in cluding the filled container In addition make sure that the mounting surface is plane A...

Page 21: ...t any unintentional tearing off Important Skilled electricians are the only ones allowed to intervene in elec trical installations according to DIN VDE 1000 10 Connect the pump unit to the voltage supply Before starting up double check the installation for correct electrical connection It must be attached a backup fuse and a motor circuit breaker in front of the electrical connection to the electr...

Page 22: ...ssion oil however proper compatibility with the lubricant used needs to be ensured When the pump unit is running reaching into the reservoir incurs the risk of injury Before reaching into it disconnect the pump unit from the hydraulic supply b Bleeding the pump unit Bleeding at the pump element With the lube lines being disconnected switch on the pump run until the lubricant comes out from the pum...

Page 23: ...etrofitted with suitable protective elements in order to prevent the pump unit and lube lines from overloading Warning Any pump pressure above the admissible operating pressure of 350 bar may result in the destruction of the system and situations endangering health 6 6 Shutdown The unit is shut down by switching off and disconnection from the hydraulic supply ...

Page 24: ... pump element 2 Lubricant pressure too high Obstruction in pipeline system Check the line system for free throughput Remove obstructed components and clean or replace them Lubricant not suited for the application Exchange the lubricant in the whole system Pipeline cross section too small Exchange the pipelines by lines having a bigger cross section Should the above mentioned troubleshooring and th...

Page 25: ...ower supply and secure it against restarting Important When working on the pump unit and during your absence secure the pump unit such that no changes can be caused by other persons or situations 8 1 Cleaning Important The pump unit must not be cleaned by means of high pressure cleaners or compressed air Important The use of solvent containing cleaning agents may incur damage to the reservoir The ...

Page 26: ...ving the pump element be careful to remove the delivery piston from the reservoir as well If this part is left in the reservoir the pump unit may be damaged and thus fail Unscrew the pump element cautiously Replace the old pump element by an exchange part When installing the pump element proceed as follows Insert the new pump element diagonally upwards into the location hole in the casing with the...

Page 27: ...rol valve Pressure control valve 70 bar 110 566 65 Pressure control valve 150 bar 110 564 65 Pressure control valve 400 bar 110 560 65 Pressure control valve adjusted acc to customer s specification 50 160 bar 110 568 65 Pressure control valve adjusted acc to customer s specification 160 250 bar 110 562 65 Other accessories Gauge connection G 1 4 110 068 65K Function display 752 528 69 Adjusting w...

Page 28: ...The original must be attached to the freight documents For damage assessment and in order to be able to perform the repair quickly and economi cally we furthermore need a detailed description of the complaint and conditions of use Cost estimates will be made on explicit request and with charge only In case of repair order placement or acquisition of a new product instead of repair the incurred cos...

Page 29: ...scharged and cleaned 2 the residual contaminations left are free of any substance being harmful to health or environment 3 the materials used by us in the product s comply with the notes on the purpose of use and conventional application stated in the product documentations The relevant safety data sheets are enclosed Date of return shipment Name position Phone number Date signature Company stamp ...

Page 30: ...ct Piston pump type GMF S01 as of model year 2015 meets all relevant provisions of the directive on machinery 2006 42 EC Furthermore the machine complies with all provisions of the directive on electromagnetic compatibility 2004 108 EC The following harmonised standards were applied DIN EN ISO 12100 DIN EN 60204 1 DIN EN ISO 4413 If the pump is supplied to ATEX specifications a separate EG declara...

Page 31: ...GMF S01 Operation manual Page 31 of 31 B0836 11 2 Declaration of conformity ...