Wolf Steel Continental C95 - B SERIES, Installation And Operating Manual

Page 1: ...other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone...

Page 2: ...USING OUTDOOR COMBUSTION AIR TWO PIPE SYSTEM 24 9 4 3 COMBUSTION AIR 24 10 0 TERMINATIONS 25 10 1 COMBUSTION AIR 25 10 2 EXHAUST 25 10 3 CONCENTRIC VENTING KIT 25 10 4 CONCENTRIC VENT TERMINATION INST...

Page 3: ...flow horizontal left and right warm air furnace suitable for residential and light commercial heating applications with inputs from 30 000 to 120 000 Btu hr This high efficient furnace series is CSA c...

Page 4: ...OUR GAS SUPPLIER CALL THE FIRE DEPARTMENT DO NOT RE ENTER THE BUILDING UNTIL AUTHORIZED TO DO SO BY THE GAS SUPPLIER OR THE FIRE DEPARTMENT PROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTEN...

Page 5: ...shall also be handled by duct s sealed to the furnace casing and terminating outside the space containing the furnace Furnace for heating the home located in the attached garage for example 8 A gas f...

Page 6: ...TALL THIS FURNACE IN A MOBILE HOME THIS FURNACE IS NOT APPROVED FOR INSTALLATION IN A MOBILE HOME DOING SO COULD CAUSE FIRE PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE THE FURNACE CONTAINS FOIL CO...

Page 7: ...HIS FURNACE IS INSTALLED IN A STORAGE GARAGE IT MUST BE INSTALLED SO THE BURNERS AND IGNITION SOURCE ARE LOCATED NO LESS THAN 18 457 mm ABOVE THE FLOOR TO PREVENT THE RISK OF IGNITING FLAMMABLE VAPORS...

Page 8: ...ng etc Many of the older furnaces were equipped with large belt drive blower systems operating at low RPM s If replacing an existing furnace be sure that the existing ductwork can handle the amount of...

Page 9: ...as been approved for furnace condensate applications 4 The furnace location must permit access for servicing and be within the clearance to combustibles guidelines as marked on the appliance rating pl...

Page 10: ...in locations shall be performed in accordance with instructions in the appropriate sections of this manual NON SUSPENDED INSTALLATION Maintain clearances to combustibles as outlined in Table B The fur...

Page 11: ...of the heat exchanger The cooled air passing over the warmer heat exchanger tubes can cause condensation inside the tubes resulting in corrosion and premature failure A parallel duct system can be ins...

Page 12: ...OVER CLEARANCE TO COMBUSTIBLES H3 7 THIS FURNACE IS CERTIFIED FOR INSTALLATION ON COMBUSTIBLE FLOORS THIS SHALL BE INTERPRETED AS A WOOD FLOOR ONLY THE FURNACE MUST NOT BE INSTALLED DIRECTLY ON CARPE...

Page 13: ...le The total static pressure drop of the air distribution system including filters should not exceed 1 0 w c H3 8 DO NOT ALLOW GAS PIPING TO BE ROUTED THROUGH JOIST SPACES THAT ARE USED FOR RETURN AIR...

Page 14: ...burning appliances 4 Ensure that there is adequate space and accessibility for air filter removal 5 If an air conditioning evaporator coil is required position it on the supply air side of the furnace...

Page 15: ...the certified vent system must not be interchanged with other vent systems or unlisted pipe and or fittings Follow the venting manufacturers instructions on installation cutting de burring cementing...

Page 16: ...51mm or 3 76mm in the horizontal run or vertical riser closest to the furnace 2 Place a reducer bushing of proper diameter in the stem portion of the tee The recommended size for the reducer is 5 8 15...

Page 17: ...lane Glue and similar adhesives and cements Ammonia as commonly found in permanent wave solutions used in hair dressing salons Anti static fabric softeners used in clothes dryers Carbon tetrachloride...

Page 18: ...ithin 12 305mm of the ceiling and the other within 12 305mm of the floor The air openings must be sized based on whether the combustion and ventilation air is being taken from indoors or outdoors the...

Page 19: ...attic terminating 12 305mm above the floor The following table shows minimum free areas and round pipe sizes when drawing combustion air vertically from the attic or crawl space for the furnace only I...

Page 20: ...MBUSTION AND VENTILATION AIR THE DUCT COULD BE AN EQUIVALENT RECTANGULAR DUCT 8 X 7 203mm X 178mm FOR EXAMPLE BASED ON 50 FREE AREA FOR THE INLET GRILLS THE ACTUAL GRILL SIZE WOULD HAVE TO BE 14 X 8 3...

Page 21: ...pe must be CSA UL or ULC listed and installed per the manufacturer s instructions This includes travel through unconditioned attic space DO NOT COMMON VENT WITH ANY OTHER APPLIANCE If venting vertical...

Page 22: ...bulence around the vent termination leading to downdrafts and similar venting problems In windy and hill locations roof venting may improve operations Maximum venting length is based on 30 mph 48 km w...

Page 23: ...public property Within 6 feet 1 8m of a mechanical air supply inlet to any building Above a meter regulator assembly within 3 feet 91m horizontally of the center line of the regulator Within 3 feet 9...

Page 24: ...ns Dedicated combustion air and vent piping eliminates the need to use already heated air for combustion purposes The probability of corrosive contaminants being present in the combustion air is great...

Page 25: ...e gases to help prevent re circulation of the exhaust Figure 9 VERTICAL No termination fitting is required if venting vertically through a roof The end of the exhaust pipe must be 12 305mm higher than...

Page 26: ...oot 1 8m radius of the termination Do not terminate under a deck unless there is adequate clearance to prevent damage from the flue gases A termination may be located at the end of a patio deck Piping...

Page 27: ...W415 1245 B 03 19 15 27 IOM FIGURE 14A DIRECT VENT TERMINAL CLEARANCES...

Page 28: ...W415 1245 B 03 19 15 28 IOM IOM FIGURE 14B NON DIRECT VENT TERMINAL CLEARANCES...

Page 29: ...6 Remove the appropriate plastic cap on the side panel Install cap on vent opening not in use 7 Reinstall the exhauster and the pressure switch assembly in the correct orientation with the 3 exhauste...

Page 30: ...n See Figures 16 20 for reference and refer to Exhauster Rotation Instructions section if necessary 2 Remove the 3 1 2 plastic exhaust vent cap if required and cover vent hole not in use Install rubbe...

Page 31: ...side of the unit Only left side install pictured IMPORTANT PRIME CONDENSATE TRAP WITH WATER AND CUT DRAIN HOSES TO PROPER LENGTH CUT PRESSURE SWITCH TUBING TO PROPER LENGTH H3 16 THERE MUST NOT BE ANY...

Page 32: ...H WATER AND CUT DRAIN HOSES TO PROPER LENGTH CUT PRESSURE SWITCH TUBING TO PROPER LENGTH FIGURE 18 HORIZONTAL LEFT VENT AND DRAINING OPTION LEFT VENT INSTALLATION TOP VENT INSTALLATION FIGURE 17 UPFLO...

Page 33: ...ANT PRIME CONDENSATE TRAP WITH WATER AND CUT DRAIN HOSES TO PROPER LENGTH CUT PRESSURE SWITCH TUBING TO PROPER LENGTH FIGURE 20 DOWNFLOW VENT AND DRAINING OPTION LEFT VENT INSTALLATION RIGHT VENT INST...

Page 34: ...a condensate pump be sure that it is approved for furnace condensate DO NOT DRAIN THE CONDENSATE OUTDOORS DO NOT RUN THE CONDENSATE LINE THROUGH AREAS WHERE FREEZING MIGHT OCCUR FREEZING OF CONDENSAT...

Page 35: ...ERATION 1 The supplied parts bag includes a length of 1 2 and 5 8 rubber hose and the condensate trap Install the condensate trap according to instructions included in this manual FIGURE 21 FIGURE 22...

Page 36: ...Utilize the existing condensate trap screws to secure the strapping FIGURE 25 FIGURE 26 H16 6 Some local codes may require the use of a condensate neutralizer If the furnace condensate is to be route...

Page 37: ...MERCIAL STANDARDS In Canada the gas piping should be installed in accordance with CAN CSA B149 1 and 2 and in accordance with any local codes In the United States the gas piping should be installed in...

Page 38: ...gas inlet supply pressure should be 11 to 13 w c 12 w c recommended These pressures must be maintained while all other gas fired appliances are operating at maximum conditions IMPORTANT DO NOT EXCEED...

Page 39: ...9 1524 m 60 5000 5400 1524 1646 m 61 5400 6000 1646 1829 m 56 62 6000 7000 1829 2134 m 57 63 7000 8000 2134 2438 m 58 64 8000 9000 2438 2743 m 59 65 9000 10000 2743 3048 m 60 67 H18 2A This series fur...

Page 40: ...tely handle the gas volume required by the furnace and any other appliances receiving gas from the header serving the furnace When the installation is completed to the Start up Setup stage test the ga...

Page 41: ...furnace input and output will vary accordingly For example natural gas with a 900 Btu ft heating value will reduce the input to 90 of the rated input Natural gas with a 1100 Btu ft heating value will...

Page 42: ...1 In Canada all electrical work must be in accordance with the latest edition of CSA C22 1 Canadian Electrical Code Part 1 and any applicable local code In the United States all electrical work must b...

Page 43: ...ains a BLACK wire to be connected with L1 hot a WHITE wire to be connected with L2 Neutral and a GREEN wire to be connected to the ground If the junction box must be moved from it s original location...

Page 44: ...feet 7 6m use 16 AWG 50 feet 15 2m use 14 AWG H53 2 The thermostat should be located approximately 5 feet 1524mm above the floor on an inside wall where there is good natural air circulation and where...

Page 45: ...ower motor with a conventional fractional horsepower PSC blower motor Connect the neutral wire to a neutral NEUTRAL connection terminal on the furnace control board and the hot LINE leg to the EAC ter...

Page 46: ...or maintain the closing of the negative pressure switch a no heat call would result NOTE It is required mandatory that the drain trap assembly be primed before the initial startup Refer to the instruc...

Page 47: ...the control will flash 2 on the Red Status LED and de energize the exhauster for 60 minutes 2 When the 15 second pre purge time has elapsed the control energizes the HSI output for a 5 second warm up...

Page 48: ...adings Subtract the return air temperature from the supply air temperature The difference is the temperature rise also called T 5 Compare the measured T to the temperature rise range shown on the rati...

Page 49: ...minute T is the temperature rise and Output is the furnace output capacity from the rating plate H22 3 1A When the thermostat continuous fan G switch is on without a call for heat or cooling the indoo...

Page 50: ...he capabilities of the duct system to deliver sufficient air flow if this type of filter is considered RECOMMENDED Electronic air cleaners using electrostatic precipitation to remove dust are an excel...

Page 51: ...2SHQV 6 H QHUJL HG 0DLQ XUQHU LJKWV QG V 6HQVHG XULQJ 7ULDO RU JQLWLRQ 0DLQ 9DOYH ORVHV DLOHG 7ULDOV RU JQLWLRQ HVV 7KDQ RXU XULQJ 7KLV JQLWLRQ 6HTXHQFH HDW LUFXODWLQJ LU DQ 2Q IWHU 3URJUDPPHG HOD OD...

Page 52: ...hes Lockout due to too many flame dropouts 9 Flashes Not used 10 Flashes Flame present with gas valve off A 3 colour LED is provided to indicate system faults LED codes are as follows LED Off No power...

Page 53: ...W Y Y BK BU R 80 3 W BU Y BK R 80 4 W BU BK Y R 100 4 W BU R BK Y 100 5 W Y BU BK R 120 5 W BK BU Y R NEUTRAL HEAT COOL PARK PARK INDUCER B IGNITOR B INDUCER W IGNITOR W ROLLOUT R HEAT LIMIT R HEAT LI...

Page 54: ...E BLACK WHITE BLACK WHITE BLACK IGNITOR 24 VAC YELLOW YELLOW RED RED RED RED PURPLE RED RED HIGH LIMIT 24 VAC LEFT ROLLOUT 24 VAC FLAME SENSOR 24 VAC RIGHT ROLLOUT 24 VAC IND 0 80 PRESSURE SWITCH 24 V...

Page 55: ...res caused by installation that is not performed in compliance with all applicable federal provincial state laws or regulations and Installation Operating Manual 4 Damage as a result of vandalism frei...

Page 56: ...2 40 2 W010 2602 ASSY MOTOR KIT 1 2 HP PSC 40 3 60 2 60 3 80 3 80 4 W010 2603 ASSY MOTOR KIT 3 4 HP PSC 100 4 100 5 120 5 W010 2604 ASSY MOTOR KIT 1 3 HP ECM X13 SS 30 40 W010 2605 ASSY MOTOR KIT 1 2...

Page 57: ...le Stage Gas Valve 14 Pressure Switch Assembly 5 Air High Temperature Limit 15 Front Manifold Cover Pressure Tap 3 6 Vent Drain Assembly Coupling 16 PFC Choke Coil required on and 1 Hp units 7 Drain f...

Page 58: ...W415 1245 B 03 19 15 58 IOM IOM 23 0 SERVICE HISTORY 43 1...

Page 59: ...lammable vapors and liquids in the vIcinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your...

Page 60: ...8 4 2 LUBRICATION 68 4 3 ROUTINE EXAMINATION 68 4 4 ANNUAL INSPECTION SERVICE 69 4 5 FURNACE APPEARANCE 70 4 6 CLEANING 70 4 7 SEQUENCE OF OPERATION ECM X13 72 4 8 VARIATIONS 72 4 9 TERMINATIONS 72 5...

Page 61: ...IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY WARNING INDICATES A POTENTIAL HAZARDOUS SITUATION WHICH IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO BE USED TO ALERT AGAINS...

Page 62: ...e has been designed to deliver many years of efficient dependable service With regular maintenance some of which requires the attention of a qualified installer service agency or gas supplier some of...

Page 63: ...ROM A LOCATION WELL AWAY FROM THE BUILDING FOLLOW THE GAS SUPPLIER S INSTRUCTIONS IF YOU CANNOT REACH YOUR GAS SUPPLIER CALL THE FIRE DEPARTMENT DO NOT RE ENTER THE BUILDING UNTIL AUTHORIZED TO DO SO...

Page 64: ...URPOSES OF EXCEEDING THE LIMITATIONS DESCRIBED IN THE INSTALLATION MANUAL INCLUDING FIELD INSTALLED INDUCED BLOWER FANS HAVE NOT BEEN TESTED AND ARE NOT INCLUDED IN THE DESIGN CERTIFICATION OF THE FUR...

Page 65: ...ulating materials are combustible Do not allow building insulating materials to come into contact with the furnace 5 Any additions alterations or conversions required in order for the furnace to prope...

Page 66: ...e you smell gas STOP Turn the appliance manual shut off valve to the OFF position If burning LP gas smell for gas near the floor since propane and butane are both heavier than air If after this time y...

Page 67: ...fans to reduce the heating load on the system 4 Arrange the furniture and drapes so that the supply air registers and return air grills are unobstructed 5 If you have a perimeter duct system ideally t...

Page 68: ...L POWER SUPPLY TO THE FURNACE BEFORE ATTEMPTING ANY MAINTENANCE FAILURE TO DO SO CAN CAUSE ELECTRICAL SHOCK RESULTING IN PERSONAL INJURY OR LOSS OF LIFE WARNING H27 2 The circulating air blower and ex...

Page 69: ...inspected to ensure that they are free of deterioration BE CAREFUL WHEN WORKING ON THE BURNER ASSEMBLY THE HOT SURFACE IGNITER IS FRAGILE AND CAN BREAK EASILY CAUTION The flame sensor should be inspec...

Page 70: ...y coil 1 Turn off electrical power to the furnace 2 Remove the blower access door 3 Remove the screws fastening the blower assembly to the blower division panel 4 Unplug wire harness from the control...

Page 71: ...89L 5 pounds 2 27kg of water per hour if running continuously This condensation must be properly disposed into a sump or drainage system The condensate lines must remain clear and free flowing Do not...

Page 72: ...delay period IN THE EVENT OF FLAME FAILURE If flame is lost the control de energizes the gas valve within 2 seconds continues running the exhauster motor and begins timing the inter purge delay The in...

Page 73: ...cated on bottom of inside door Date Installed Contractor Contact Address Postal Code Zip Code Telephone No After Hours No If different from Installation Contractor Service Tech Telephone No After Hour...

Page 74: ...6 0 NOTES 44 1 W415 1245 B 03 19 15 UM 74...

Page 75: ...44 1 W415 1245 B 03 19 15 UM 75...

Page 76: ...inentalheatingandcooling com 24 Napoleon Road Barrie Ontario Canada L4M 0G8 214 Bayview Drive Barrie Ontario Canada L4N 4Y8 103 Miller Drive Crittenden Kentucky USA 41030 7200 Trans Canada Highway Mon...