Wood-mizer MP180 E6S, User Manual

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Page 3: ...e MP180 E6S rev A1 01 MP180 E7S V rev A1 01 Safety is our 1 concern Read and understand all safety information and instructions before oper ating setting up or maintaining this machine Form 2406 Original Instructions Please keep for future reference ...

Page 4: ... Instructions 2 1 SECTION 3 SETUP OPERATION 3 1 3 1 Multi Planer Setup 3 1 3 2 MP180 Multi Planer Operation 3 5 SECTION 4 MAINTENANCE 4 1 4 1 Wear life 4 1 4 2 Sawdust Removal 4 1 4 3 Miscellaneous Maintenance 4 1 4 4 Drive Belt Tension Adjustment 4 2 4 5 Long Term Storage 4 5 4 6 Safety Devices Inspection 4 6 SECTION 5 MULTI PLANER SPECIFICATIONS 5 1 5 1 Overall Dimensions 5 1 5 2 Multi Planer Sp...

Page 5: ... parts use only original parts and note that all electrical components must be assembled by a qualified electrician APPLICATIONS The Multi Planer can be used for planing moulding thicknessing wood chipboards boards etc Hard materials such as chipboards teak MDF etc require hard carbide tools It is not allowed to plan plastics aluminium or other hard materials The Multi Planer is designed for indoo...

Page 6: ...i Planer table is made of planed cast iron The workpiece is fed lying on the planer table through the planer by feed rollers as well as an outfeed roller The rollers are driven by a chain transmission with separate motor The workpiece is controlled laterally with adjustable fences and pressure rollers The work is done using a top cutter and side cutter which are fixed to the planer table All the c...

Page 7: ...e moved Ensure that there is enough space for the longest boards you want to plane on the infeed and outfeed sides and that there is enough space for maintenance and timber stocks Connect the dust hoses and fix them using the hose clips on the planer and fan Hang the electrical cable of the machine to the ceiling or protect it in another way Never step on the cable The Multi Planer should be conne...

Page 8: ...m Flat wrench 10 mm supplied Wrench 10 mm Box wrench 13 mm Flat wrench 30 mm supplied for cutter Adjustable wrench 8 or 10 cutter Slide caliper Measuring tape or ruler Paraffin oil for grindstone SPACER RINGS THAT ARE SUPPLIED 3 x 40 mm height per cutter 2 x 20 mm height per cutter 2 x 10 mm height per cutter 1 x 5 mm height per cutter 1 x 2 mm height per cutter 1 x 1 mm height per cutter 1 x 0 5 ...

Page 9: ...d dust emission because of chip collection Contact the local authorities for advice about designing the chip collection system to conform to the national rules It is necessary to set the fan so that it is easy to reach the switch IMPORTANT Remove the chips from the Multi Planer when the work is finished TECHNICAL REQUIREMENTS FOR THE CHIP EXTRACTOR1 The chip extractor must be approved according to...

Page 10: ... 1 MP180 Cutter with Safety Cover Electric box with control panel Chip Duct Bottom Table Height Adjustment Crank Table Height Scale Emergency Switch Lockable Castors optional Fence Top Table Height Adjustment Handle Top Table Height Scale Handle for pushing material Feed Rollers Drive Motor Feed Rollers Drive Motor ...

Page 11: ... vital information NOTE gives helpful information Warning stripes are placed on areas where a single decal would be insufficient To avoid serious injury keep out of the path of any equipment marked with warning stripes 2 2 Safety Instructions NOTE ONLY safety instructions regarding personal injury are listed in this section Caution statements regarding machine damage appear where applicable throug...

Page 12: ...y to comply with all applicable federal state and local laws rules and regulations regarding the ownership and operation of your Wood Mizer Multi Planer All Wood Mizer Multi Planer owners are encouraged to become thoroughly familiar with these applicable laws and comply with them fully while using the machine Wear safety clothing WARNING Secure all loose clothing and jewelry before operating this ...

Page 13: ...before it is started Failure to do so may result in serious injury WARNING Always shut off the motor to stop the cutter whenever the Multi Planer is not in use Failure to do so may result in serious injury WARNING Do not for any reason adjust the motor drive belts with the motor running Failure to do so will result in serious injury Keep all people away DANGER No one except the operator should be ...

Page 14: ...r s position should be at least 300lx Never use the Multi Planer under the influence of strong medication alcohol or drugs WARNING Make sure the knives are properly fastened before starting the motor WARNING Never place tools or hands in the infeed or outfeed areas when the Multi Planer is running IMPORTANT When starting the machine for the first time check that the main motor rotation direction i...

Page 15: ...r table Never try to perform planing moulding in the opposite direction DANGER When planing on the upper table use the pusher C provided with the machine It is not allowed to push the material by hand Use proper maintenance procedures DANGER Make sure all electrical installation service and or maintenance work is performed by a qualified electrician and in accordance with applicable electrical cod...

Page 16: ...should always be in good condition IMPORTANT The Multi Planer should not be modified by the owner Use only original spare parts Keep safety labels in good condition IMPORTANT Always be sure that all safety decals are clean and readable Replace all damaged safety decals to prevent personal injury or damage to the equipment Contact your local distributor or Wood Mizer Customer Service to order more ...

Page 17: ...ion TABLE 2 0 Label View Label Number Description 096317 CAUTION Carefully read the operator s manual before operating the machine Observe all instructions and safety rules when operating 099220 Close all guards and covers prior to operating the machine 099221H CAUTION Keep safe distance when the machine is working 099220 099221h ...

Page 18: ...ose the electric box when the switch is not in the 0 position 096319 Always disconnect the power cord before opening the electric box S12004G Always wear safety goggles when operating the Multi Planer S12005G Always wear protective ear muffs when operating the Multi Planer TABLE 2 0 ...

Page 19: ... safety boots when operating the Multi Planer 510080 Always wear safety gloves when operating the Multi Planer S20097 Motor rotation direction P85070 CE safety certification510080 535252 Use the continuously variable transmission only when the feed is turned on TABLE 2 0 S20097 ...

Page 20: ...Safety Safety Labels Description 2 2 10 EGdoc052521 Safety 551139 Warning The side cutter rotates for 10 seconds after the machine is shut off 536401 Cutter rotation direction TABLE 2 0 10 sec 551139 ...

Page 21: ...ommended The Multi Planer can be operated indoors with the sawdust collection system only The Multi Planer cannot be operated when it is raining snowing and in case of rain or snow the machine must be stored under roof or indoors The Multi Planer can be operated in temperatures ranging from 15o C to 40o C only The illuminance at the operator s position should be at least 300 lx1 The operator s pos...

Page 22: ...e power socket electrical box Setting the phases in the phase inverter correctly will ensure correct rotation directions of all motors WARNING If the drive belt breaks wait until all rotating parts are completely stopped Failure to do so may result in serious injury or death DANGER To check the cutter rotation direction look at the cutter or motor fan when the Multi Planer is turning on or off Do ...

Page 23: ...ws firmly The adjusting screws B are factory set and do not need to be adjusted WARNING The outfeed table must be handled by two adult persons Use safety boots and gloves when handling See figure 3 3 Check that no tools have been left in the planer Check that the cutters can rotate freely before the safety doors are closed FIG 3 2 FIG 3 3 A B A B ...

Page 24: ... the upper cover is closed and the limit switch is activated Be sure all machine s parts are tightened especially working element covers Be sure that no one other than the operator is in the high risk area Turn on the chip extractor DANGER Connect the Multi Planer electrical installation Check the rotational direction The cutter must spin in the direction indicated by the arrow ...

Page 25: ...turn right There is an indicator light B above the E Stop which indicates that the power is on When replacing the knives and servicing the power On Off switch C must be in the OFF position and the power supply cable must be disconnected Check if the indicator light B is off The buttons D E F start the planer cutter and feed motors The button D starts the horizontal cutter motor The button E button...

Page 26: ...ty instructions WARNING Beware of the planer knives It is extremely easy to cut yourself touching these knives even with the slightest touch DANGER Planing moulding is possible only in the direction shown below The arrow A indicates the planing direction on the upper table The arrow B indicates the planing direction on the lower table Never try to perform planing moulding in the opposite direction...

Page 27: ...from the upper side for the workpiece height up to 75mm When angle planing or the workpiece is higher than 75mm the protective guard should be completely lowered and set that the workpiece fit between the guard E and the fence G The planing angle 0 45 degrees can be adjusted after loosening the angle locking handle H The fence position can be changed after loosening the fence locking handles I See...

Page 28: ... can be read on the scale K The thicknessing depth can be adjusted from 0 3 mm to 4 mm The maximum depth can be set for the material width not bigger than 160 mm Always measure the material and adjust the height before thicknessing See figure 3 7 FIG 3 7 MP180 Bottom Table Height Scale K Bottom Table Height Adjustment Crank J ...

Page 29: ...should be adjusted so it is 0 02 0 05 mm above the highest position of the knives See figure 3 8 DISASSEMBLING ASSEMBLING AND GRINDING PLANING KNIVES DANGER Before changing the knives or performing any service to the Multi Planer disconnect the power cord from the electrical box See figure 3 9 The planing knife is disassembled by loosening the chip breaker s A lock screws B and then unscrewing the...

Page 30: ... block above the knife first on the left side of the cutter and next on the right side Adjust the knife up or down until the knife touches the block It can be adjusted also with the magnetic adjusting tool See the magnetic adjustment tool manual Tighten the knife locking bolts counterclockwise First tighten slightly the bolts starting from outside of the cutter to the middle Next tighten them IMPO...

Page 31: ...ed to the planer table with 30 mm diameter spindle which is a standard dimension The Multi Planer is equipped with one universal side cutter with planing knives which can be easily replaced with molding knives For the user s safety the workpiece is fed in the opposite direction to the knives rotation direction The lock nut and side cutter spindle have to be left hand threaded IMPORTANT The side cu...

Page 32: ...cutting edge must be pointed to the chip breaker Check if the cutter is properly set on the spindle IMPORTANT All machine cutters should turn in the same direction as in conventional milling Check that the corrosion proof spring plate located in front of the cutter will not be bent towards the cutter by the workpiece s unplaned edge Pay particular attention when cutting workpieces of different wid...

Page 33: ...m Follow the procedure below Remove the cutter Use spacers to the desired thickness 14 8 mm in this example and thread them onto the spindle Place the cutter on the spindle and tighten the lock screw Be sure the cutter can rotate freely Repeat these steps with the cutter and tongue knife to set it at the same height above the table Plane a small test board to check if the groove and tongue are at ...

Page 34: ...UNTED IN PLACE Mount the feed motor on the last feed roller Be sure the torque is constant Use the lock screw to secure the motor on the roller SETTING THE FEED SPEED To set the feed speed use the knob located on the feed gear To increase the speed turn the knob right to decrease turn it left MAINTENANCE Fluid should be visible in the fluid inspection window The fluid level should be checked when ...

Page 35: ...art lists estimated life expectancy of common replacement parts if proper maintenance and operation procedures are followed Due to many variables which exist during machine operation actual part life may vary significantly 4 2 Sawdust Removal Remove the excess sawdust and chips from the inside and outside of the Multi Planer using compressed air and a brush every eight hours of operation 4 3 Misce...

Page 36: ... in good condition 4 4 Drive Belt Tension Adjustment 4 4 1 Top cutter drive belt tension adjustment Check the top cutter drive belt tension after the first 20 hours of operation and every 50 hours of operation thereafter 1 Loosen four mounting bolts A move down and remove the cutter drive belt cover B 2 Check the top cutter drive belt for wear and tension Replace the belt as needed 3 To tension th...

Page 37: ...f the motor and cutter pulleys are aligned Both pulleys should be in line to avoid premature drive belt wear Loosen the set screw on the shaft to move the pulleys After aligning the pulleys recheck the belt tension Remount the cutter drive belt cover 4 4 2 Side cutter drive belt tension adjustment Loosen four motor mounting bolts A Use the adjustment bolt B to adjust the belt tension FIG 4 2 A 4 B...

Page 38: ...Adjustment 4 4 4 doc052521 MAINTENANCE 4 4 3 Roller drive chain tension adjustment 1 Unbolt and remove the roller drive chain cover A 2 Loosen the tensioner bolt B Move the tensioner up down to tension the chain properly FIG 4 3 A B ...

Page 39: ... used for a long period of time do as follows Disconnect the power cord Perform all routine actions described above Remove the knives with mounting strips or clamping wedges and store them well lubricated in above zero temperature Loosen the motor belt tension Spray a thin layer of anti rust coating such as P D R P onto the places not protected against rusting Store the machine in a well ventilate...

Page 40: ...rt the cutter and feed rollers The motors should start Press the E STOP button No 2 located on the machine housing All motors should be stopped Pressing the I buttons should not start the motor until the E STOP button is released 2 Side cutter cover safety switch and its circuit inspection CAUTION Use extreme caution when opening the cutter housing cover if the top and side cutters are working to ...

Page 41: ...MAINTENANCE Safety Devices Inspection MAINTENANCE doc052521 4 7 4 Emergency Stop Button No 1 Emergency Stop Button No 2 Side Cutter Cover ...

Page 42: ...ll Dimensions 5 5 1 EGdoc052521 Specifications SECTION 5 MULTI PLANER SPECIFICATIONS 5 1 Overall Dimensions See figure 5 1 The overall dimensions of the MP180 Multi Planer are shown below all dimensions are in millimeters FIG 5 1 MP180 ...

Page 43: ...1315 mm Width 954 mm Length 1401 mm TABLE 5 1 Volts MP180EA6S 1 ph 230V CE MP180EA6U 1 ph 230V UL MP180EH6S 3 ph 400V CE MP180EH7S 3 ph 400V CE TABLE 5 2 MP180EA6S Top Cutter Motor Specifications Side Cutter Motor Specifications Feed Motor Specifications Motor Type Electric Motor Electric Motor Electric Motor Rated Voltage 1x230V 1x230V 1x230V Rated Revolutions 2860 r p m 2860 r p m 1580 r p m Rat...

Page 44: ...7 kW Wood Mizer Part No 537387 537385 533642 TABLE 5 3 MP180EH6S Top Cutter Motor Specifications Feed Motor Specifi cations Motor Type Electric Motor Electric Motor Electric Motor Rated Voltage 3x400V 3x400V 3x400V Rated Revolutions 2860 r p m 2860 r p m 2820 r p m Rated Power 3 kW 3 kW 0 37 kW Wood Mizer Part No 537386 537385 532802 TABLE 5 3 MP180EH7S V Top Cutter Motor Specifications Feed Motor...

Page 45: ...LpA 86dB A LWA 104dB A TABLE 5 6 1 The noise level measurement was taken in accordance with PN EN ISO 3746 Standard Value for associated uncertainty K 4dB 2 The measured values refer to emission levels not necessarily to noise levels in the workplace Although there is a relation between emission levels and exposure levels it is not possible to determine with certainty if preventives are needed or ...

Page 46: ...her specifications of the Multi Planer are listed below Thicknessing Planing Minimum Cant Height 10 mm Maximum Cant Height 200 mm 80 mm Cant Width 10 410 mm 10 300 mm Maximum Thicknessing Planing Depth 4 mm 6 mm TABLE 5 7 Cutter Specifications Number of knife sockets 2 or 4 Horizontal cutter diameter 72 mm Horizontal cutter width 410 mm Vertical cutter diameter 92 mm Vertical cutter width 40 mm Cu...

Page 47: ...52521 5 6 5 See figure 5 2 See table 5 9 A relation between the pattern knife protrusion and the thickness is shown below FIG 5 2 Pattern knife thickness Pattern knife max protrusion 1 1 According to EN 847 1 2005 European Standard 3 mm 13 mm 4 mm 21 mm 5mm 29 mm TABLE 5 9 C A B ...

Page 48: ... the machine not agreed by us this declaration is no longer valid We the undersigned herewith declare that Designation of the machine Planer Thicknesser Wood Mizer MP180 Type MP180 Models MP180EH6S MP180EB6S MP180EA4S Serial Number Is in conformity with the following EC directives EC Machinery Directive 2006 42 EC EC Electromagnetic Compatibility Directive 2014 30 EC And is in conformity with the ...