Woodbridge Fireplace Inc DVI 750, Installation And Operating Instructions Manual

Page 1: ...e any phone in your building Do not try to light any appliance phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire WARNING Improper installation adjustment alteration services or maintenance can cause injury or property damage Refer to this manual For assistance or additional information consult a qualified installer service agency or the gas supplier C...

Page 2: ...irements 12 Altitude Considerations 12 Manifold Removal 13 Manifold Installation 13 Insert Installation Check Gas Type 14 Installing Gas Piping to Insert Burner System Location 14 Checking Gas Pressure 16 Electrical Installation 17 Electrical Wiring 17 Remote Wall Switch 17 Warranty Back Cover Installing facing 23 Glass replacement 22 Log Placement 18 Cleaning Maintenance 26 Operating Instructions...

Page 3: ...ON MONOXIDE POISONING Early signs of carbon monoxide poisoning are similar to the flu with head aches dizziness and or nausea If you have these signs the insert may not have been installed properly Get fresh air at once Have the insert inspected and serviced by a qualified service person Some people are more affected by carbon monoxide than others These include pregnant women people with heart or ...

Page 4: ... 19 WARNING Do not operate the appliance with glass door removed Replacement of the glass should be doneby a licensed or qualified service person may be drilled through the lower sides or bottom of the firebox in a proper workmanship like manner This access hole must be plugged with non combustible insulation after the gas supply line has been installed 22 If the factory built fireplace has no gas...

Page 5: ...PRODUCT SPECIFICATIONS On Off Wall Mount Switch optional Blower TESTED TO ANSI Z21 88 2014 CSA 2 33 2014 CGA 2 17 M91 R2009 CSA P 4 1 09 STANDARDS LISTED VENTED GAS FIREPLACE HEATER Direct Vent type appliances draw all combustion air from outside of the dwelling through the vent pipe CODE APPROVAL FIREPLACE HEATERS in the USA and Canada as follows These appliances have been listed by OMNI and foun...

Page 6: ... permits and inspections Model Number DVI 750 NATURAL PROPANE The installer must mechanically attach the marking supplied with the gas fireplace insert to the inside of the fireplace into which the gas fireplace insert is installed ATTENTION MASSACHUSETTS RESIDENTS This Woodbridge Fireplace Inc product must be installed by a licensed gas fitter The efficiency rating of this appliance is a product ...

Page 7: ...ight O Rear width M Front width P Rear height N Depth Side DIMENSIONS DVI 750 DVI 750 FIREPLACE A 20 75 527 mm D 22 00 559 mm L 22 5 565 mm B 29 75 756 mm E 12 00 305 mm M 27 0 686 mm C 27 25 692 mm F 28 75 730 mm N 14 0 356 mm G 13 50 343 mm O 24 0 610 mm H 15 75 400 mm P 20 0 508 mm I 19 25 489 mm J 21 25 540 mm K 14 25 362 mm 7 ...

Page 8: ...ombustibles such as mantels must be maintained Never obstruct the front opening of the insert Do not install in the vicinity where gasoline or other flammable liquids may be stored These units can be installed in a bedroom See National Fuel Gas Code ANSI Z233 1 NFPA 54 current edition the MINIMUM FIREPLACE SIZE CLEARANCES TO COMBUSTIBLES When the unit is installed into a woodburning freplace the m...

Page 9: ... may be placed in a bedroom Please be aware of the large amount of heat this appliance produces when determining a location The gas line should be installed prior to insert placement Run the power cord either side of the insert along the face Use the leveling bolts for fireplaces with recessed floors the fireplace Run the on off switch wires to the right behind the surround panels if optional wall...

Page 10: ...cated of steel to give off some expansion and or contraction noises during the start up or cool down cycle Similar noises are found with your furnace heat exchanger or car engine It is not unusual for your gas fireplace insert to give off some odor the first time it is burned This is due to the curing of the paint and any undetected oil from the manufacturing process Please ensure that your room i...

Page 11: ...serving a separate solid fuel burning appliance Each gas appliance must use a separate vent system Do not use common vent systems WARNING 11 Only a qualified installer service person should install venting system The installer must follow these safety rules Wear gloves and safety glasses for protection Use extreme caution when using ladders or when on rooftops Be aware of electrical wiring locatio...

Page 12: ...ich can create a safety hazard Consult your dealer or installer if you suspect an improperly adjusted air shutter WARNING Make sure the exhaust pipe on heater connects to exhaust portion of cap Attach flex liners See Figure 6 Figure 5 Venting Unit Figure 6 Connecting Exhaust Pipe to Heater 12 This heater has been tested at altitudes ranging from sea level up to 4 500 feet Canada 0 2000 feet USA In...

Page 13: ...ce baffle and brick liner Bracket Nut 3 Route flex vent through chimney from above See Figure 7 Leave an extra 3 914mm at the top 4 Attach flex vent to manifold See attach with screws Figure 7 Placing Manifold Into Fireplace Figure 8 Attaching Flex Vent to Manifold 5 Place manifold in an upright position Have someone pull on the excess flex vent Figure 9 Temporarily attach flex vent to top of chim...

Page 14: ...alling insert and burner system make sure you have the items listed below External regulator supplied by installer Piping check local codes Sealant resistant to propane LP gas Test gauge connection Sediment trap optional but recomended Tee joint Pipe wrench approved flexible gas line with gas connector if allowed by local codes not provided A CSA design certified equipment shutoff valve with 1 8 N...

Page 15: ...alled wrong burner system may not run properly Tee Joint Pipe Nipple Cap Approved Flexible Gas Line Supplied with Appliance Sediment Trap Drip Leg Natural Gas From Gas Meter 4 5 W C to 10 5 W C Pressure Propane LP From External Regulator 11 W C to 13 W C Pressure NOTE The gas line connection may be made using 1 2 rigid tubing or an approved flex connector Since some municipalities have additional ...

Page 16: ...ESSURE 6 The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in ex cess of 1 2 psi 3 5 kPa The appliance must be isolated from the gas supply piping system by closing its equipment shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less...

Page 17: ...ical power supply or performing service All wiring shall be in compliance with all local city and state codes The appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 latest edition and Canadian Electrical Code CSA C22 1 WARNING Label all wires before disconnecting when servicing contro...

Page 18: ...s are not properly and firmly positioned in the appliance Never add additional logs or embellishments such as pine cones or vermiculite to the heater Only use the logs supplied with the unit Failure to position the parts in accordance with diagrams below or to use only parts specifically approved for this heater may result in property damage or personal injury WARNING Figure 17 Installing Rear Log...

Page 19: ...he right of rear log 1 See Figure 19 base log 3 See Figure 20 Right Base Log 3 7 Place right center log 4 on top pin of the right Left Base Log 2 5 Install left base log 2 See Figure 18 Figure 18 Installing Left Base Log 2 Center Base Log 4 Figure 20 Installing Center Base Log 4 19 ...

Page 20: ...og 2 pin See Figure 21 Right Upper Log 6 9 Line up hole in bottom of Right Upper log 6 with pin on log 4 Place one end of log 6 on log 4 and other end towards right side grate bar See Figure 22 Figure 21 Installing Left Upper Log 5 Figure 22 Installing Right Upper Log 6 20 ...

Page 21: ...ith small pieces of rock wool for a better burner flame and glow LOG PLACEMENT Log 7 Top Right Figure 23 Installing Top Right Log 7 10 Lay top right log 7 across rear log 1 and logs 4 Place the log on one 1 pin provided at rear log 1 See Figure 23 21 ...

Page 22: ...ts during thermal expansion WARNING NOTE Use only original Woodbridge Fireplace replacement parts GLASS REPLACEMENT Figure 24 Removing Glass Door 2 Carefully remove the glass door See Figure 24 Figure 25 Glass Door Asssembly 4 Replace the springs washers and nuts as shown Tighten the nuts until they are flash with the end of the studs Do NOT over tighten 3 Install the replacement glass door Part A...

Page 23: ...rovided two on each side Before installing the facing remove all fingerprints from the glass door and facing with a 50 50 vinegar and water solution Any fingerprints left on the glass or the facing will be permanent when heater is lit Position the outer face so the hooks are going overthe horizontal pins and then allow the face to drop down firmly inside the slots INSTALLING SURROUND AND OUTER FAC...

Page 24: ...OPERATING INSTRUCTIONS 24 your LIGHTING Turn off wall switch or thermostat Turn off all electric power to the appliance if service to be performed Open access panel ...

Page 25: ...OPERATING INSTRUCTIONS 25 Open clockwise clockwise Turn manual shutoff valve counterclockwise to OPEN position Close access panel ...

Page 26: ... BURNER FLAMES Visually check pilot and b positions See pages 18 thr 6 Replace door if it has been removed 7 Relight pilot See page 25 8 Turn on main burners Make sure that clearances to combustibles leave enough room for maintenance and service WARNING Carefully reassemble and reseal insert properly after any cleaning or servicing WARNING Thermopile Thermocouple WARNING Any parts that need to be ...

Page 27: ...sing cleaners other than a 50 50 vinegar and water solution may leave a film that becomes permanently etched into the gold or nickel apart check pilot flame Flame should touch thermocouple and thermopile 8 of the top of ther for service 2 Turn gas control knob to OFF position to shut off gas to heater See step To and glass door See page 22 Check burner ports for cracks warpage and corrosion Make s...

Page 28: ...align if airtight seal is not formed Replace glass and glass frame if damaged NOTE Unplugpowercordbeforeservicing The blower is attached to the insert bottom and back with Velcro To remove blower for servicing pull away from Velcro and disconnect wires Velcro Strips Exhaust Port Screw Green Ground Wire Spade Terminals Speed Control Locknut Control Knob Switch Bracket Blower Plug In Duplex Outlet B...

Page 29: ...REPLACEMENT PARTS 8 5 6 16 17 18 19 1 9 10 11 12 Continued on Next Page 7 Glass 13 14 15 2 4 29 ...

Page 30: ...REPLACEMENT PARTS Continued on Next Page Log 1 Log 2 Log 3 Log 4 Log 5 Log 6 Log 7 30 DVI 750 Log Set Part Number M100506 ...

Page 31: ...REPLACEMENT PARTS Continued on Next Page 31 21 22 23 19 ...

Page 32: ...2P 6 Log Support 1 E200020P E200020P 7 Orifice 1 E100111 E100112 9 Optional Wall Switch 1 A100000 A100000 10 Left Brick Liner Panel 1 A100035L A100035L 11 Rear Brick Liner Panel 1 A100035 A100035 12 Right Brick Liner Panel 1 A100035R A100035R 13 Main Gas Valve 1 C100001 C100002 17 Venturi 1 C100008 C100008A 18 Flexhose w Shutoff Valve 1 C100009 C100009 19 Thermostat Blower 1 A100014 A100014 20 7 p...

Page 33: ...nnections are good but there is no spark 3 Check for spark arcing from the elec trode to pilot Adjust and retighten 1 Check for proper connection of thermo couple to rear of valve 2 Bleed line Contact dealer 3 Check shutoff valve and gas supply LPG tank 1 Check switch connections Jump wires at switch 2 Check connections to valve Contact dealer 3 Turn up thermostat to start unit Check thermostat co...

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Page 35: ... WARRANTY PURPOSES AND FUTURE REFERENCE WOODBRIDGE FIREPLACE Model _____________________________ Name of Owner Name of Installer Address Address Phone Phone Name of Dealer Address Phone Manufactured by WOODBRIDGE FIREPLACE 18A Strathearn Ave Units 25 27 Brampton Ontario L6T 4X7 Canada ...

Page 36: ... neglect misuse abuse alterations negligence of others including the installation thereof by unqualified installers 2 the costs of removal reinstallation or transportation of defective parts on the appliance or 3 incidental or consequential damage All service work must be performed by an authorized service representative This warranty is expressly in lieu of other warranties express or implied inc...