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Insert the 3" Stud 

(SD430)

 thru the hole in the 

Stop 

(8515C)

, install a washer 

(WB002)

 and Hex Nut 

(NUT015)

 on each end of the Stud.  Center the Stud 

in the Stop and tighten the nuts.  Install a Cap Nut 

(NUT250)

 on each end of the Stud. 

 See fig. 5.

 

Insert a 1" Bolt 

(HB030)

 thru the hole in the 

notch of the Stop.  Install a Washer 

(WB002)

 and Knob 

(5540)

 on the end of the bolt.  Slide the Stop in the 

One Track and tighten the Knob.  

See fig. 5 & 6

 

USING THE JIG

 

  The inside edge of the slot (near the center) 

in the Cup Routing Plate represents the center 

line of the jig and can be used to reference the jig 

to an index mark on the work. 

See fig. 3

 

Measure from the Cap Nut on the Stop to the center 

of the Cup Routing Plate and adjust the Stop to the distance 

needed (up to 4-1/4" or 108mm max.).  Use the Screw/1/4" 

Spacer between the Mounting Plate and the Stop as a stop 

for the Stop.  By adjusting this stop on each side of the jig, 

you can move the Stop from one side of the jig to the other 

when switching between right and left or up and down. 

 

Loosen the two screws fastening the Cup Routing 

Plate to the Mounting Plate.  Measure between the 

edge of the Mounting Plate and the inside edge of 

the Cup Routing Plate to set the hinge backset (up to 

23mm max.), then tighten the screws. 

See fig. 7

 

Continue on back page.

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6

Summary of Contents for 8615

Page 1: ...ption Qty 5772B 1 Screw 4 Part Description Qty 5770B 1 2 Screw 2 Part Description Qty 5765B Offset Oval Nut 4 Part Description Qty BUSH002 1 4 Spacer 2 8615 Hinge Routing Jig Please Read Carefully Part Description Qty 5771B 3 4 Screw 2 Part Description Qty HB030 1 Bolt 1 Part Description Qty WB002 Washer 3 Part Description Qty BUSH001 1 8 Spacer 2 Part Description Qty NUT250 Cap Nut 2 Part Descrip...

Page 2: ...aded holes in the Mounting Plate See fig 2 Set the 35mm Cup Routing Plate 8615B with its recessed slots facing up in the recessed area on the Mounting Plate Set an Oval Nut 5760B raised side up in each slotted recess in the Cup Routing Plate Install a 1 8 Spacer BUSH001 on each of two 1 Screws 5772B and insert the screws thru the holes in the Mounting Plate on either side of the Toggle Clamp in to...

Page 3: ...jig and can be used to reference the jig to an index mark on the work See fig 3 Measure from the Cap Nut on the Stop to the center of the Cup Routing Plate and adjust the Stop to the distance needed up to 4 1 4 or 108mm max Use the Screw 1 4 Spacer between the Mounting Plate and the Stop as a stop for the Stop By adjusting this stop on each side of the jig you can move the Stop from one side of th...

Page 4: ...th of the bit taking into account the thickness of the jig Plunge the router bit slowly into the approximate center of the hinge cup opening in the Cup Routing Plate moving in a small clockwise circle as you plunge to cut a relief opening Move towards an edge of the hinge cup opening then move clockwise following the edge of the hinge cup opening until the hinge cup has been cut See fig 9 Before m...

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