woodmizer F7.00-J2.00, Safety, Operation, Maintenance & Parts Manual

Page 1: ...rev F7 00 J2 00 LT40 Super rev F8 00 J3 00 LT30HD Super rev G1 00 J7 00 LT40HD Super rev G1 00 J7 00 Safety is our 1 concern Read and understand all safety information and instructions before oper ati...

Page 2: ...nator Assembly 3 6 LT30 Super Rev G6 00 LT40 Super Rev G7 00 LT30HD Super Rev H1 00 LT40HD Super Rev H1 00 3 5 Alternator Assembly 3 8 LT30 Super Rev F7 00 G5 00 LT40 Super Rev F8 00 G6 00 LT30HD Supe...

Page 3: ...00 H4 00 LT30HD Super Rev G1 00 H7 00 LT40HD Super Rev G1 00 H7 00 3 12 Engine Pulley Guards 3 18 LT30 Super Rev G6 00 LT40 Super Rev G7 00 LT30HD Super Rev H1 00 LT40HD Super Rev H1 00 3 13 Engine P...

Page 4: ...nual and manufacturer s manual before attempting to operate this equipment IMPORTANT Read the sawmill operator s manual and engine manufacturer s manual for instructions and safety precautions before...

Page 5: ...ngine Engine Control Lights See Figure 1 1 The following indicator lights are located on the sawmill control panel Alternator Charge Indicator Lights up if the alternator is not charging the battery K...

Page 6: ...erious injury or death WARNING Do not operate engine without proper and operational spark arrester muffler Sparks emitted from the engine exhaust could ignite surrounding materials causing serious inj...

Page 7: ...The Engine Operation G3597doc080906 1 3 1 Engine Shutoff CAUTION A minimum 2 minute idle time is recommended to allow the battery charge to recover before the engine is shut off Turn the key switch to...

Page 8: ...g or long hair does not engage rotating members resulting in possible injury DANGER Engine components can become very hot during operation Avoid contact with any part of a hot engine The exhaust compo...

Page 9: ...nge the cartridge more often if operating the sawmill in dirty conditions or if engine performance indicates a new cartridge is necessary WARNING Always wear proper and necessary safety equipment when...

Page 10: ...Maintenance Fuel Filter 2 2 3 G3597doc080906 Maintenance 2 3 Fuel Filter Replace the fuel filter every 100 hours of operation or as required for engine perfor mance 100...

Page 11: ...s burning cigarettes or other ignition sources away at all times Always wear safety goggles and a face shield when working near batteries Failure to do so will cause serious injury 1 WARNING Battery p...

Page 12: ...prior to March 1999 were pro vided with a sight hole in the alternator bracket to gauge belt tension To achieve proper belt tension do not use the sight hole Follow the procedure below to check the b...

Page 13: ...ator belt has been tensioned tighten the adjustment bolt jam nut Tighten the upper and lower pivots and replace the belt covers LT30 Super Rev F7 00 G5 00 LT40 Super Rev F8 00 G6 00 LT30HD Super Rev G...

Page 14: ...or Belt 2 2 7 G3597doc080906 Maintenance See Figure 2 2 3 Pivot the alternator to tighten the belt Retighten the adjustment bolts and replace the belt guard FIG 2 2 3H0391 Loosen bolts 2 Pivot alterna...

Page 15: ...not affect the engine RPM when the clutch handle is disengaged Make sure the cable is not bent or kinked 1 Use the bottom threaded cable mount to adjust the throttle cable When the clutch handle is d...

Page 16: ...d RPM should be 1500 To adjust the low end RPM use the throttle stop screw Turn the screw in or out until the engine idles at 1500 RPM See Figure 2 4 FIG 2 3 Adjust top nut then bottom nut up to loose...

Page 17: ...Maintenance RPM Adjustments Maintenance G3597doc080906 2 10 2 3 The high end RPM is factory set at 3200 3000 with load and cannot be adjusted FIG 2 4 3H0314 Throttle Stop Screw...

Page 18: ...3 or 5 Gallon Fuel Tank P09683 1 4 Fitting 1 4 NPT Plastic Female Disconnect P12175 1 5 Fitting 3 8 NPT Hex Plug P10367 2 2 Plug fitting P10367 added 11 03 Hole added to fuel tank to accommodate retu...

Page 19: ...6320 1 1 Mount Kit 016320 includes new rubber clutch handle mount bushings and hardware standard on LT30 Super Rev G9 00 LT40 Super Rev H1 00 and LT30HD 40HD Super Rev H4 00 See Clutch Handle parts in...

Page 20: ...ly 016380 replaces original rubber pivot bushing P12164 and bronze bushing P05041 supplied prior to LT30 Super Rev H1 00 LT40 Super Rev H2 00 and LT30HD 40HD Super Rev H5 00 NOTE When replacing origin...

Page 21: ...EL W4 1770 014222 1 Rotor Wisconsin W4 1770 Distributor 20121006 014380 1 2 Cap Wisconsin W4 1770 Distributor 20121003 014379 1 Module Wisconsin W4 1770 Distributor 20120005 014378 1 Plug Wisconsin W4...

Page 22: ...005 7 1 6 5 WASHER 1 4 SPLIT LOCK F05011 14 6 6 COVER WISCONSIN ENGINE SOUND 014423 1 7 SPACER ENGINE SOUND COVER 014424 6 8 COVER TIMING HOLE 014422 1 9 FITTING 1 8 NPT TO 1 4 TUBE ELBOW P12206 1 10...

Page 23: ...nt G35 Alternator Base Mount 023784 1 2 Washer 7 16 Split Lock F05011 48 3 3 Bolt 7 16 14 x 1 Socket Head F05007 121 3 4 Bracket Weldment G35 Alternator Mount 023767 2 1 5 Washer 3 8 Split Lock F05011...

Page 24: ...late Alternator Belt Access 023794 1 29 Bolt 10 24 x 1 2 Pan Head F05015 17 2 30 NUT M8 X 1 25 HEX JAM F05010 76 1 1 140 amp alternator supplied on LT30 Super Rev G6 00 LT40 Super Rev G7 00 and LT30HD...

Page 25: ...7 121 2 5 WASHER 5 16 SAE FLAT F05011 17 2 6 WASHER 5 16 SPLIT LOCK F05011 13 2 7 BOLT 5 16 18 X 1 3 4 FULL THREAD HEX HEAD TAP F05006 17 2 8 BLOCK G35 ALTERNATOR MOUNT 015552 1 9 BOLT 5 16 18 X 1 1 2...

Page 26: ...LT 3 8 16 X 3 FULL THREAD HEX HEAD F05007 1 2 19 WASHER 3 8 SPLIT F05011 4 2 1 140A Alternator Retrofit 016239 available See Section 3 4 2 New part available 11 97 Plug housing seals added to harness...

Page 27: ...10 3 3 6 Air Cleaner Assembly REF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY 1 CLAMP 5 WORM 014096 2 2 CLAMP 2 1 2 WORM P09895 1 3 CLEANER WISCONSIN AIR 014246 1 Filter Air Clea...

Page 28: ...G5 00 LT40 Super Rev G6 00 LT30HD Super Rev G9 00 LT40HD Super Rev G9 00 REF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY 1 BRACKET THROTTLE CABLE MOUNT 014306 1 2 BOLT 1 4 20 X 3...

Page 29: ...e 016126 1 1 10 Spring Throttle 016033 1 11 BOLT WISCONSIN 35HP THROTTLE CABLE 015985 1 12 WASHER 25ID X 62OD X 06THK PLATED 016175 1 13 WASHER 266 X 50 X 28 AL BRONZE 015986 1 14 BOSS 1 4 X 1 2 X 1 4...

Page 30: ...7 00 G4 02 LT40 Super Rev F8 00 G5 02 LT30HD Super Rev G1 00 G8 02 LT40HD Super Rev G1 00 G8 02 REF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY 1 BRACKET THROTTLE CABLE MOUNT 014...

Page 31: ...t 3 8 16 Nylon Lock F05010 10 1 Instruction Sheet D30 D40 G35 Throttle Cable Retrofit Installation 016015 840 1 20 Nut 5 16 18 Self Locking Hex F05010 20 1 21 Bolt 5 16 18 x 1 1 4 Hex Head Full Thread...

Page 32: ...ON Indicates Parts Available In Assemblies Only PART QTY 1 MUFFLER WISCONSIN 35HP 014093 1 2 BRACKET MUFFLER MOUNT 014698 1 3 WASHER 1 2 SPLIT LOCK F05011 13 1 4 SCREW 5 16 18 X 3 4 HEX HEAD CAP F0500...

Page 33: ...HD Super Rev H8 00 REF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY 1 SHEAVE 5V X 4 46 POLY V GAS DIESEL 016533 1 2 BUSHING SH X 1 7 16 016535 1 3 BELT 3 5VL760 016557 1 4 BRACKET...

Page 34: ...HD Super Rev G1 00 H7 00 REF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY 1 PULLEY G35 ENGINE POLY GROOVE 015349 1 2 BUSHING P1 1 7 16 W KEY AND BOLTS 014460 1 3 BELT 3BX74 DRIVE...

Page 35: ...s Available In Assemblies Only PART QTY 1 GUARD WELDMENT G35 ENGINE PULLEY 023792 1 1 Guards modified for 140 amp alternator supplied after LT30 Super Rev G6 00 LT40 Super Rev G7 00 and LT30HD LT40HD...

Page 36: ...DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY 1 GUARD WELDMENT G35 ENGINE PULLEY 015497 1 2 GUARD G35 SIDE ENGINE PULLEY 015498 1 3 BOLT 1 4 20 X 3 4 HEX HEAD WITH CONICAL WASHER F...

Page 37: ...adjustments 2 8 P parts list air cleaner assembly 3 10 alternator assembly 105A 3 8 alternator assembly 140A 3 6 choke assembly 3 11 3 13 drive assembly 3 17 engine assembly 3 4 engine mount assembly...