woodmizer LT40 DH Series, Safety, Operation, Maintenance & Parts Manual

Page 1: ...enance Parts Manual LT40 Series MH rev E3 00 LT40 Series DH rev E4 00 Safety is our 1 concern Read and understand all safety information and instructions before oper ating setting up or maintaining th...

Page 2: ...or Belt 2 6 2 6 Radiator Fan Belt Adjustment 2 7 2 7 RPM Adjustments 2 8 SECTION 3 REPLACEMENT PARTS 3 1 3 1 Fuel Tank 3 1 3 2 Engine Mount Assembly 3 2 3 3 Engine Assembly 3 4 3 4 Primary Fuel Filter...

Page 3: ...r sawmill Refer to the sawmill operator s manual and manufacturer s manual before attempting to operate this equipment IMPORTANT Read the sawmill operator s manual and engine manufacturer s manual for...

Page 4: ...the engine overheats Turn the key switch off and allow the engine to cool for a period of time before restarting If the overheating condition persists stop operating the engine until the condition is...

Page 5: ...switch to the on 1 or accessory 3 position This prevents accidental carriage movement which may cause serious injury or death WARNING Do not operate engine without proper and operational spark arrest...

Page 6: ...1 1 3 doc062309 Operation Engine Shutoff CAUTION A minimum 2 minute idle time is recommended to allow the battery charge and the turbo charger to cool down before the engine is shut off Turn the key...

Page 7: ...r long hair does not engage rotating members resulting in possible injury DANGER Engine components can become very hot during operation Avoid contact with any part of a hot engine The exhaust componen...

Page 8: ...tor fins clear of sawdust and or dirt may cause the engine to overheat resulting in damage to the engine CAUTION Do not spray the radiator with water when the engine is hot CAUTION Do not open the rad...

Page 9: ...Maintenance Cooling System Maintenance doc110909 2 3 2 tilled water FIG 2 0 3h0963...

Page 10: ...ng the filter cartridge loosen the air bleed screw and operate the fuel pump bail until fuel begins to flow from the valve and is free of air bubbles Tighten the bleed screw Inspect the water separato...

Page 11: ...burning cigarettes or other ignition sources away at all times Always wear safety goggles and a face shield when working near batteries Failure to do so will cause serious injury 1 WARNING Battery pos...

Page 12: ...the key 2 Remove the drive belt cover and alternator cover See Figure 2 2 3 Use a belt tension gauge to measure the belt tension Place the gauge on the belt at the midpoint between the two pulleys If...

Page 13: ...ould be checked after the first 100 hours of operation when the engine is overheating or when the fan belt is squealing If the engine continues overheat ing or the belt continues to squeal after the i...

Page 14: ...PM when the clutch handle is disengaged Make sure the cable is not bent or kinked 1 Use the bottom threaded cable mount to adjust the throttle cable When the clutch handle is disengaged the throttle c...

Page 15: ...crease speed loosen the high end adjustment screw CAUTION Do not adjust the high end RPM above 3200 Doing so may cause damage to the engine 5 After the RPM settings are made shut the engine off Tighte...

Page 16: ...Maintenance See Figure 2 6 CAUTION Failure to properly center the throttle cable in the cable housing may result in premature cable wear FIG 2 6 Mounting Bolts Upper Throttle Cable Mount Bracket Thro...

Page 17: ...l P12172 2 3 Cap 3 5 Gallon Fuel Tank P09683 1 4 Fitting 1 4 NPT Male Quick Disconnect 015583 1 5 Fitting Female Quick Disconnect Barb 015582 1 6 Fitting 1 4 NPT Plastic Female Disconnect P12175 1 7 F...

Page 18: ...NC F81003 20 1 4 Washer 3 8 I D X 2 1 4 O D X 3 16 THICK S12412 0 1 5 Nut M10 8 B Hex Nylon Lock F81033 1 1 6 BUSHING MOTOR MOUNT VIBRATION P05032 1 7 PIN WELDMENT KUBOTA ENGINE MOUNT PIVOT 087955 1 1...

Page 19: ...doc110909 3 3 3 16 BOLT M6x12 8 8 Fe Zn5 F81001 7 4 17 WASHER 10 2 SPLIT LOCK ZINC F81053 3 4 18 BOLT M10x1 25x25 8 8 A Fe Zn5 F81003 29 8 19 WASHER 10 2 SPLIT LOCK ZINC F81055 2 8 20 BOLT M8X45 8 8 H...

Page 20: ...Lower 097744 1 Gasket Kit Kubota Upper 097745 1 Gasket Kubota Muffler 097746 1 Gasket Kubota Fuel Injector 097747 1 Gasket Kubota Fuel Transfer Pump 097748 1 Gasket D33 Kubota Head 098342 1 Gasket Kub...

Page 21: ...ota Heat Sensor 097764 1 Solenoid Kubota Stop 097765 1 Switch Kubota Oil Pressure 097766 1 Thermostat Kubota 097767 1 Oil Filling Cap Kubota 097768 1 Coolant Temperature Sensor 097769 1 Filter D22 D33...

Page 22: ...ER ASSEMBLY STANDADYNE FUEL FPV 5 7 04WP40 3 088101 1 2 Filter Standadyne Fuel Cartridge 31865 015898 1 3 FITTING 8MM FILTR FPV 5 7 088094 2 4 HOSE 5 16 ID FUEL R80703 2 1 9m 5 CLAMP 11 17MM HOSE F810...

Page 23: ...EAD F05006 5 1 4 NUT 5 16 18 HEX SELF LOCKING F05010 20 1 5 BRACKET LOWER THROTTLE CABLE MOUNT 015853 1 6 BOLT M10 1 5 X 25MM HEX HEAD FULL THREAD GRADE 5 F05009 52 2 7 WASHER 10MM SPLIT LOCK F05011 8...

Page 24: ...X 1 2 X 26 AL BRONZE 016339 1 14 WASHER 25ID X 62OD X 06THK PLATED 016175 1 15 NUT 1 4 20 NYLON LOCK F05010 69 1 16 NUT 1 4 20 NYLON LOCK F05010 69 1 17 NUT 5 16 18 SELF LOCKING HEX F05010 20 1 18 BOL...

Page 25: ...t Parts D33doc110909 3 9 3 3 6 Muffler Assembly REF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY 1 MUFFLER KUBOTA ENGINE 092652 1 2 BOLT M8X25 8 8 HEX HEAD ZINC F81002 5 4 3 WASHE...

Page 26: ...mblies Only PART QTY 1 SHAFT KUBOTA POWER 087953 1 2 SHEAVE 5V X 4 46 POLY V GAS DIESEL 085921 1 3 BUSHING E15 MOTOR ASSEMBLY 087066 1 4 BELT 3BX72 DRIVE 014085 1 5 BRACKET DRIVE BELT SUPPORT 087958 1...

Page 27: ...TOR KUBOTA D33 ENGINE 097373 1 2 RADIATOR GUARD KUBOTA D33 ENGINE 098486 1 1 3 BOLT M6X16 8 8 FE ZN5 F81001 15 6 4 WASHER M6 SPLIT LOCK ZINC F81053 3 24 5 BRACKET UPPER RADIATOR D42 097305 1 2 6 BOLT...

Page 28: ...MM H H PART THR G5 ZINC F81003 29 10 18 WASHER M10 SPLIT LOCK ZINC F81055 2 10 19 COVER D33 ENGINE FAN BELT RIGHT 097385 1 1 20 COVER D33 ENGINE FAN BELT LEFT 097386 1 1 21 BOLT M6X12MM HEX HEAD ZINC...

Page 29: ...1055 1 3 5 WASHER 10 2 SPLIT LOCK F81055 2 3 6 BOLT M10X25 8 8 HEX HEAD F81003 11 1 7 PLATE REAR ALTERNATOR MOUNT 091676 1 1 8 GUARD WELDMENT REAR ALTERNATOR 091678 1 1 9 BRACKET WELDMENT ALTERNATOR M...

Page 30: ...080 FIBERGLASS ALTERNATOR 088181 1 22 GUARD WELDMENT ALTERNATOR BELT 093470 1 1 23 BOLT M6X12 8 8 HEX HEAD F81001 7 2 24 PLATE ALTERNATOR BELT ACCESS COVER 093367 1 1 25 WASHER 6 4 FLAT F81053 1 1 26...

Page 31: ...EF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY 1 GUARD WELDMENT KUBOTA ENGINE PULLEY 095086 1 1 2 BOLT M6x12 8 8 HEX HEAD F81001 7 3 3 WASHER 6 5 ZINC F81053 11 3 4 DECAL 3300 RP...

Page 32: ...Replacement Parts Engine Pulley Guards 3 3 16 D33doc110909 Replacement Parts...

Page 33: ...head stops Failure to do so may result in serious sawmill dam age WARNING When using the variable reverse speed wiring it is recommended that the operator should stop the head turn the potentiometer...

Page 34: ...oard Return Feed Rate Pot Hourmeter Key 1 1 2 2 3 4 3 4 5 6 8 9 10 11 12 13 14 15 16 17 19 20 26 27 Power Feed PCB Fwd Rev Switch Up Down Switch 15A 15A 15A 15A 15A CB4 CB5 CB6 CB3 CB7 50A S3 S4 H1 Sw...

Page 35: ...Electrical Information D42doc110909 5 3 FIG 4 4 D42 CONTROL BOX DIAGRAM VARIABLE REVERS MOVEMENT SPEED 2 9 8 5 6 3 4 1 3 4 1 2...

Page 36: ...5 150 12 3 4 1 2 3 4 Battery Power Feed Mo tor H ydraulic H ydraulic M otor 1 M otor 2 Fus e Bo x Positive C ontac t C opper Strip Ne gative Co ntact H ydraulic Valve Sw itch F1 F2 F3 B1 M1 S5 SO L8 S...

Page 37: ...lt Lo w P ow e r T1 4 S eries KS 1 1 2 18 01 G en e ral P0 4 35 0 K ey Sw itch 4 p ositio n A ccessory O ff Ign ition Start M1 10 86 77 00 L ee so n 024 16 9 M ot or 3 4H P 12 V D C TE F C P o w er F...