Woods 7000, 7192, 7194, 7195, 7200,, Manual

Page 1: ...MAN0137 Rev 8 13 2004 C360 Undermount Mower mounting to Cub Cadet Tractor Models 7000 7192 7194 7195 7200 7205 Includes Mounting Kit 1002875 MAN0137...

Page 2: ...erve all safety information in this manual and safety decals on the equipment For service your authorized WOODS dealer has trained mechanics genuine WOODS service parts and the necessary tools and equ...

Page 3: ...S 2 GENERAL INFORMATION 2 SAFETY RULES 3 5 SAFETY DECALS 6 7 OPERATION 8 OWNER SERVICE 13 DEALER SERVICE 19 TROUBLE SHOOTING 27 28 ASSEMBLY INSTRUCTIONS 29 PARTS INDEX 43 BOLT TORQUE CHART 52 BOLT SIZ...

Page 4: ...be general in nature due to unknown and varying operating conditions However through experience and these instructions you should be able to develop procedures suitable to your particular situ ation...

Page 5: ...ted firmly in tractor PTO spline groove Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over...

Page 6: ...g transport Look down and to the rear and make sure area is clear before operating in reverse Do not operate on steep slopes Do not stop start or change directions sud denly on slopes Use extreme care...

Page 7: ...failures mechanical failures or movement of control levers can cause equipment to drop or rotate unexpect edly and cause severe injury or death Follow Oper ator s Manual instructions for working unde...

Page 8: ...g fittings lower load release pressure and be sure oil is cool n Consult physician immediately if skin penetration occurs WARNING 19924 B 1 PN 19924 PTO speeds higher than 2000 RPM can cause equipment...

Page 9: ...NING ROTATING BLADES AND THROWN OBJECTS Do not put hands or feet under or into mower when engine is running Before mowing clear area of objects that may be thrown by blade Keep bystanders away Keep di...

Page 10: ...leak down hydraulic sys tem failures or mechanical component failures Know your controls and how to stop engine and attachment quickly in an emergency Operators must be instructed in and be capa ble...

Page 11: ...ll cause damage to mower and drive Transport Lock Operation There may be occasions when you would like to use your tractor for tasks other than mowing but do not want to remove the mower For your conv...

Page 12: ...Tractor page 40 for installing mower to tractor Operation Safety Do not put mower into service unless dis charge chute is installed and in good condition Replace if damaged Install Discharge Chute pa...

Page 13: ...ea 6 When operating the mower move the hydraulic control valve to the float position This will allow the mower to follow ground contours 1 Extremely tall material should be cut twice Set mower at a hi...

Page 14: ...ce if damaged ___ Check to make sure all shields and guards are properly installed and in good condition Be sure that either the discharge shield or complete vac uum attachment is installed ___ Check...

Page 15: ...working underneath read Operator s Manual and Blocking Method section Disconnect driveline raise mower install transport lock securely block up all corners and check stability Secure blocking prevents...

Page 16: ...ole until it touches the bottom of the gearbox The oil level should show 1 on the pen cil You may also check the oil by using an Allen wrench to remove the level plug in the front of the gearbox 5 Ove...

Page 17: ...REF DESCRIPTION FREQUENCY 1 Caster pivot 8 hrs 2 Chaster wheel 8 hrs 3 Blade Spindle 24 hrs 4 Gearbox Check level check for leaks daily 50 hrs 5 Drive shaft U Joints 8 hrs 6 Rear gauge wheels 8 hrs 7...

Page 18: ...ield 3 and into holes in spindle pulley as shown in Figure 7 Remove bolt 8 that has RIGHT HAND THREADS Remove cup washers 7 washer 6 and blade 1 2 On the center spindle use blade wrench handle 4 The h...

Page 19: ...sitioned to lead in a clockwise rotation as viewed from top of mower 3 Install two cup washers 7 on bolt 8 Install washer 6 and blade 1 on bolt Remember that bolt 8 has right hand threads install bolt...

Page 20: ...leys to install This can cause hidden damage and premature belt failure 1 Loosen bolt holding belt guide A and swing it away from pulley B 2 Pass a loop of belt underneath front of gearbox stand ahead...

Page 21: ...4 Remove bolt and flat washer from top of spindle shaft 5 Disassemble split taper bushing located on top of pulley by removing the two bolts and inserting them into the threaded holes in bushing flang...

Page 22: ...Should you over tighten bearings hold spindle hous ing and rap spindle shaft with a hammer and wood block to loosen bearings Readjust bearings until proper setting is obtained 6 Proper seal installati...

Page 23: ...p of spin dle shaft Torque this bolt to 12 lbs ft 4 Install split taper bushing bolts 47 and lock washers 42 5 Alternately tighten and torque to 12 lbs ft Figure 11 Spindle Installation Replace Oilite...

Page 24: ...emove snap rings from inside of yokes in four locations as shown in Figure 14 Figure 14 2 With snap rings removed support drive in vise hold yoke in hand and tap on yoke to drive cup up out of yoke Se...

Page 25: ...in Figure 16 and tap on yoke to completely remove cup from yoke Repeat steps two and three for opposite cup Figure 16 4 Place universal cross in vise as shown in Figure 17 and tap on yoke to remove c...

Page 26: ...ctions without restriction Figure 18 GEARBOX MAINTENANCE Read this complete section before starting any repair Many steps are dependent on each other Gearbox bearings gears and shafts have an interfer...

Page 27: ...19 Gearbox Repair Install Seal Proper seal installation is important An improperly installed seal will leak and could result in bearing fail ure 1 Clean areas in housing where seal outer diameter sea...

Page 28: ...2 and keyways are aligned 2 Position center line of drive pulley 19 15 16 plus or minus 1 32 above mounting surface of gear box stand 20 as shown This is a very critical dimension and must be held 3 A...

Page 29: ...Under some conditions it is impossible to pick up and cut grass pressed down by tires Dull blades Sharpen or replace blades Material discharges from mower unevenly bunches of material along swath Mat...

Page 30: ...hung up or rubbing Check belt for free travel in pulleys and belt guides Check under mower and around blade spindle shafts for wire rags or foreign material Clean material from under mower Belt or pul...

Page 31: ...belted cloth ing to avoid entanglement in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head Adjust Wheel Stop Bolt IMPORTANT On all four wh...

Page 32: ...dware supplied with mower 2 Place a hardened flat washer 12 on bolts 10 11 and insert through spacer plate and into tractor clutch housing mounting pad 5 3 Place flat washers 7 on bolts 9 and insert t...

Page 33: ...insert through spacer plate and into tractor clutch housing mounting pad 5 5 Place washers 12 on bolts 11 and through bot tom holes Secure bolts 9 with locknuts 13 6 Hand tighten all hardware 7 Positi...

Page 34: ...t assembly 4 into mounting bracket 3 and insert rockshaft bar 6 6 Align holes of rockshaft bar 6 and right rear rockshaft assembly 4 Secure with bolts 7 and locknuts 8 7 Do not tighten hardware at thi...

Page 35: ...Pass crankshaft bar 5 through rockshaft assem bly 4 and right rockshaft assembly Align holes of crankshaft bar holes in both right and left rockshaft assemblies Secure with bolts 7 and locknuts 8 8 Po...

Page 36: ...is yoke 5 to rear rockshaft assembly 4 with clevis pin 6 Flat washers 11 must be installed as shown in Figure 26 4 Secure clevis pin 6 with cotter pin 7 Do not spread cotter pin at this time 5 Install...

Page 37: ...ift mounting plate supplied with mower lift kit 7 Reinstall the three 12mm bolts and torque to 75 lbs ft 8 Slide rear lift arm assembly 5 over lower 3 point arm 9 and slide both onto pin of lift mount...

Page 38: ...7000 7200 and 7205 tractors use alternate front channel 1A 1 Insert sleeve 5 into front mounting channel 1 Place washer 6 on bolt 7 and insert through sleeve 5 and front lift bracket 2 2 Slide second...

Page 39: ...r lift bar 2 Lower rear lift bar 3 1 2 Jam nut 4 1 2 Flanged locknut 5 1 2 x 3 4 x 1 2 Sleeve 6 1 2 Flat washer 7 1 2 x 1 1 2 Bolt 8 Rear lift bracket Figure 31 Rear Lift Bar Installation Install Fron...

Page 40: ...ed locknut 65 4 Repeat for opposite side 6 Gauge wheel 7 Rear gauge wheel arm 63 1 2 Flat washer 65 1 2 Flanged locknut 68 1 2 x 3 4 x 3 3 8 Sleeve 69 1 2 x 4 1 2 Bolt Figure 33 Rear Gauge Wheel Insta...

Page 41: ...4 Reinstall level plug 5 Install plastic vent plug 3 from bag of parts 1 Gearbox 2 Level plug 3 Vent plug Figure 35 Vent Plug Installation Install Rear Lift Stop 1 Attach rear lift stop 1 to gearbox s...

Page 42: ...ttach front mounting channel 4 to front mount ing plates 3 with spring loaded front channel pin 2 7 Attach front mounting plate cover 1 to front mounting plates 3 with bolts 15 and washers 14 8 Place...

Page 43: ...in 6 Rotate front rockshaft assembly 1 up and adjust clevis yoke 9 on pull rod 5 until clevis pin just slips in Install clevis pin and secure with cotter pin 7 Remove block from mower frame The deck w...

Page 44: ...operly installed DEALER S RESPONSIBILITY ___ Show customer how to make adjustments and select proper PTO speed ___ Check mower attitude and belt alignment ___ Instruct customer how to lubricate and ex...

Page 45: ...uipment com or In the United States and Canada phone 1 800 319 6637 Outside the United States phone 1 815 732 9509 plus the appropriate international dialing code for the USA To order correct parts pr...

Page 46: ...7 634 722 979 1020 1383 A SAE SERIES TORQUE CHART SAE Bolt Head Identification SAE Grade 2 No Dashes SAE Grade 5 3 Radial Dashes SAE Grade 8 6 Radial Dashes Diameter Thread Pitch Millimeters Wrench Si...

Page 47: ...ty CCW Counter Clockwise CW Clockwise F Female GA Gauge GR 5 etc Grade 5 etc HHCS Hex Head Cap Screw HT Heat Treated JIC Joint Industry Council 37 Degree Flare LH Left Hand LT Left m Meter mm Millimet...

Page 48: ...rough the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the produc...

Page 49: ...DS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was mad...

Page 50: ...Woods Equipment Company 2606 Illinois Route 2 South Post Office Box 1000 Oregon Illinois 61061 815 732 2141 tel 815 732 7580 fax 2001 Woods Equipment Company All rights reserved PART NUMBER MAN0137...