Woods 872311G, Parts & Operators Manual

Page 1: ...NUAL MOW N MACHINE MAN0864 REV A 12 2010 CZR2242B 872311G 22HP B S W 42 SIDE DISCHARGE S N 000050 AND ABOVE CZR2652B 872313G 26HP B S W 52 SIDE DISCHARGE S N 000050 AND ABOVE Includes Maintenance Inst...

Page 2: ...El estado de California hace saber que los gases de escape de los motores diesel y algunos de sus componentes producen c ncer defectos de nacimiento y otros da osenelprocesodereproducci nhumana L miss...

Page 3: ...attempting to operate the equipment Replacement manuals can be obtained from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Ca...

Page 4: ...NE CLUTCH ASSY FIGURE 1 42 43 TRANSAXLE ASSY FIGURE 2 44 45 FUEL TANK BUMPER CONTROL PANEL FIGURE 3 46 47 FUEL VALVE COVER PLATE FIGURE 4 48 49 DECK LIFT ASSEMBLY FIGURE 5 50 51 CASTER ASSEMBLY FIGURE...

Page 5: ...njury and or property damage result MODEL NUMBER This number appears on sales literature technical manuals and price lists SERIAL NUMBER This number appears only on your mower It contains the model nu...

Page 6: ...y All operators and mechanics should be trained The owner is responsible for training the users Wear appropriate clothing including long trousers and safety goggles or safety glasses with side shields...

Page 7: ...se caution when making turns and crossing roads and sidewalks Stop blades if not mowing Do not run the engine in an enclosed area where dangerous carbon monoxide fumes can collect Do not place your fo...

Page 8: ...the engine disengage the PTO set parking brake and wait until the blades quit rotating and lower cutting unit before refueling before removing grass catcher before making height adjustment unless the...

Page 9: ...up Mid mount zero turns belly mounted deck have much greater traction pointed up slope than down slope Be aware that traction may be lost going down a slope Do not operate a mid mount zero turn on sl...

Page 10: ...sure connections are tight and hoses are in good condition Blades Mower blades are sharp and can cut Use extra caution when handling Remove ob structions with care Wrap the blade s or wear gloves Be...

Page 11: ...n open flame such as a water heater or an appliance with a pilot light Keep gasoline storage area free of grass leaves and excessive grease to reduce fire hazard Clean grass and debris from cutting un...

Page 12: ...ng materials Loosen the caster wheel axle bolts and bumper bolts to remove the shipping brackets Discard shipping brackets b Re install and tighten bumper bolts c Tighten caster wheel axle bolts again...

Page 13: ...ery always assemble the RED positive battery cable first and the ground BLACK negative cable last c Tighten cables securely to battery terminals and apply a light coat of silicone dielectric grease to...

Page 14: ...14 WOODS LABELS F N N 4165616 R F N R 4165615 N PTO SWITCH 4165662 bORDER IS NOT BLUE BORDER IS WHITE...

Page 15: ...15 WOODS LABELS...

Page 16: ...al Check blade bolts daily for tightness Inspect for damage after striking a foreign object Make repairs before restarting operation Find and repair cause of any abnormal vibration AVOID SERIOUS INJUR...

Page 17: ...17 WOODS LABELS...

Page 18: ...Pushing the PTO switch in disengages turns off the PTO and stops the blades or other attachment NOTE The PTO switch does not control attachments powered by a separate engine Disengage the PTO wheneve...

Page 19: ...stands unused for any length of time Shutting off the fuel supply avoids the possibility of flooding should any dirt get under the carburetor float needle Leaving the tank selector in either tank pos...

Page 20: ...f the machine are made by having one lever in reverse while the other is in forward By varying the relative positions of the two levers the rate of turn is varied to suit the mowing situation Slow dow...

Page 21: ...f neutral lock Parking brake in ON position operator s left side PUSHING THE MACHINE The machine may be pushed with the engine off the parking brake off and the bypass valves open To open the bypass v...

Page 22: ...ing fins governor parts and muffler Clean air intake screen Check air cleaner service if necessary ___ Never allow riders ___ Inspect area and remove stones branches or other hard objects that might b...

Page 23: ...e to the OFF position OPERATOR PRESENCE INTERLOCK SYSTEM To start the engine The PTO switch must be OFF Both traction levers must be in the neutral lock position The parking brake must be ON To operat...

Page 24: ...ever forward and one back Turns during forward movement Right turn move the right traction lever back toward neutral to slow the right drive wheel Left turn move the left traction lever back to ward n...

Page 25: ...rounds mow in the opposite direction left hand turns until finished If grass is extremely tall it should be mowed twice the first cut relatively high the second cut to the desired height Use the left...

Page 26: ...n o i t i d d a r o f l a u n a m e n i g n e e h t t l u s n o C p U p o T k c e h C l e v e L l i O X s k a e L r o F k c e h C X e k a t n I r i A n a e l C n e e r c S X r e n a e l C r i A n a e...

Page 27: ...________________________________________________ ________________________________________________ ________________________________________________ L A R E N E G E T A D S R H E T A D S R H E T A D S R...

Page 28: ...res should be kept inflated to 14 lbs in2 1 0 kg cm2 Improper tire inflation can cause rapid tire wear and poor traction Uneven inflation can cause uneven cutting Over inflation of caster tires can ca...

Page 29: ...Deck lift lever 1 point 2 Deck lift pivots 4 points 3 Pull arms 2 points located at the front of the cutterdeck 4 Caster wheel pivots 2 points Lubricate every 500 hours or once a year NOTE ON BLADE SP...

Page 30: ...warm 1 Release the oil drain hose assembly from the engine clip J Lay hose assembly over the frame edge or through the frame cutout which ever is most convenient 2 Remove the rubber cap D from the tip...

Page 31: ...emble air cleaner cover 2 Remove precleaner 3 Wash precleaner in kerosene or liquid detergent and water 4 Wrap precleaner in cloth and squeeze to remove cleaner 5 Saturate precleaner in engine oil Squ...

Page 32: ...be implemented any time a hydrostatic system has been opened to fa cilitate maintenance or any additional fluid has been added to the system Purging may be required if the unit shows any of the follo...

Page 33: ...l requirements 2 Wipe the filter base surface off and apply a film of new oil to the gasket of the new replacement filter Install the new filter by hand turn 3 4 to one full turn after the filter gask...

Page 34: ...oward the blade as shown the blade and the blade spacer 3 Install assembly on the blade spindle 4 Torque the blade bolt to 70 ft lbs BLADE REMOVAL Follow these instructions to prevent injury during bl...

Page 35: ...ove slack in chain Tighten nuts on bolts G ADJUSTMENTS HEIGHT OF CUT The height of cut is set by moving height of cut pin B to the hole designated for the height of cut desired To change the height of...

Page 36: ...achine moves adjust the parking brake linkage as follows 1 Move the machine to a flat horizontal surface 2 Grip the flats on the brake rod A Tighten nut B on the brake rod until you run out of threads...

Page 37: ...temporarily connect the two terminals with jumper wire J as shown 4 Start the engine and run at low speed 5 Move parking brake to the OFF position 6 Loosen jam nuts K at both ends of the control rod L...

Page 38: ...the desired height and then pulling the carriage bolts 5 into the desired locking slot A B or C Bolts must be placed into slots a like heights or arm rest will not fit 3 Re assemble washers 2 4 arm re...

Page 39: ...install cutterdeck belt see cutterdeck belt replacement NOTE Always use Woods replacement belts not general purpose belts Woods belts are specially designed for use on this mower and will normally las...

Page 40: ......

Page 41: ...41 WOODS PARTS SECTION PARTS SECTION...

Page 42: ...42 WOODS FIGURE 1 FRAME ENGINE CLUTCH ASSY 4 3 16 19 8 9 20 12 5 10 6 7 18 14 24 15 2 21 22 23 JUMPER HARNESS 26 25 1 13 11 13 17 27 28...

Page 43: ...LAMP HOSE 2 14 64197 005 BLT TDFM 3 8 16X1 1 4 4 15 2722034 S MUFFLER 1 16 4163351 ENGINE 22HP B S 1 4163205 ELEMENT AIR FILTER 1 4163206 FOAM PRE CLEANER 1 2722463 FILTER OIL 1 38666 FILTER FUEL 1 17...

Page 44: ...44 WOODS 15 24 17 45 45 42 FIGURE 2 TRANSAXLE ASSY...

Page 45: ...4142045 06 FILTER TRANSAXLE 2 26 4163819 SPRING CONTROL ARM 2 27 4163820 ARM BRAKE 2 4164862 CLIP RETAINING 2 USE WITH BRAKE ARM 28 64123 168 BLT HEX 5 8 11X2 1 2 2 29 64163 93 WSHR 635 X 1 12 X 062...

Page 46: ...46 WOODS FIGURE 3 FUEL TANK BUMPER CONTROL PANEL 4 18 21 17 15 16 24 23 25 16 15 17 26 28 27 13 2 10 22 30 5 14 11 14 29 8 12 7 19 6 3 9...

Page 47: ...46 SCREW SLT HH 10 24X1 2 2 13 64025 15 NUT HEX 10 24 KEPS 2 14 64262 001 BLT FLG HD 1 4 20 X 1 2 4 15 64123 50 BOLT 3 8 16X1 HEX 10 16 64006 03 WASHER 3 8 10 17 64163 69 WSHR FLAT 391X 88X10 GA 10 1...

Page 48: ...48 WOODS FIGURE 4 FUEL VALVE COVER PLATE 4 6 5 6 7 12 13 16 16 8 11 7 6 9 6 14 6 12 13 1 2 10 3 7 6 10 11 18 TO ENGINE 17 15 16 6 TO ENGINE...

Page 49: ...6 88042N HOSE CLAMP 12 7 4162977 001 HOSE 1 4 FUEL LINE 24 3 8 2188161 VALVE TANK SELECTOR 1 9 4165291 CAP FUEL TANK 2 10 4132325 GROMMET FUEL TANK 2 11 4165667 FITTING BARBED 90 DEG 2 12 4165387 GRO...

Page 50: ...50 WOODS FIGURE 5 DECK LIFT ASSEMBLY 1 9 9 10 16 17 10 8 20 34 24 33 21 29 27 21 22 7 6 19 19 25 18 2 5 15 14 14 4 14 14 15 13 14 14 11 12 11 12 17 16 3 CUTTERDECK 11 31 11 32 26 11 30 28 23 6 2 16...

Page 51: ...2X1 75X40 4 14 64246 04 NUT WHIZ M12 1 75 16 15 2188127 CHAIN 6 35 250 5 LINKS 4 16 64163 65 WASHER 890X1 375X18GA 10 17 64221 04 E RING 875 5 18 4143575 7 BRKT OUTER DECK LIFT 1 19 2183071 03 SPACER...

Page 52: ...52 WOODS FIGURE 6 CASTER ASSEMBLY...

Page 53: ...ING 4 7 48043 04C CONE OUTER BEARING 4 8 48480 SEAL 2 9 4143675 7 WLDMT CASTER 2 10 64229 06 LOCKNUT NYLON 5 8 11 2 11 64123 212 BOLT 5 8 11X6 00 2 12 2722231 SPACER END 4 13 2722233 WHEEL 11 ASSY LT...

Page 54: ...54 WOODS FIGURE 7 KICKPLATE SEAT ASSEMBLY 13 1 6 7 5 4 3 2 12 12 11 8 9 8 10 12 9 16 17 21 22 23 24 15 26 27 19 20 18 25 14 14 31 32 29 30 28 25 34...

Page 55: ...MODULE DELAY 1 14 2720975 07 SPACER NYLON 3 8IN 4 15 64139 16 BLT WLF 5 16 18X5 8 2 16 4164549 2 PLATE FRONT REMOVABLE 1 17 64197 005 BLT TDFM 3 8 16X1 1 4 2 18 4165960 S FOOT PLATE 1 19 4165945 MAT...

Page 56: ...56 WOODS FIGURE 8 STEERING...

Page 57: ...HEX 2 19 4163494 AXLE RH 1 20 4163493 AXLE LH 1 21 4164049 S FRAME W LABS 1 22 4146988 7 BRKT CNTRL BAR SUPT 1 23 64229 01 LOCKNUT 1 4 20 NYLON 2 24 64123 89 BOLT HEX 1 4 20X3 4 2 25 4146187 BEARING...

Page 58: ...58 WOODS FIGURE 9 PARKING BRAKE...

Page 59: ...4 64168 2 COTTER HAIRPIN 08X1 19 2 5 4148697 ROD BYPASS CONTROL 2 6 4146187 BEARING FLANGE 1 7 64221 03 E RING 19MM 750 1 8 2188155 GRIP 1 9 4163060 7 HANDLE BRAKE 1 10 64163 34 WASHER 1 11 64006 01 L...

Page 60: ...OID CARB TO SOLENOID 3 G Y MAGNETO W STARTER SOL YB OIL PRESS G CHARGING P 21 22 2 0 EXP DB B 2 0 EXP ELECTRIC CLUTCH R G W YB STARTER ENGINE GROUND 14 GA 12 0 EXP 14 GA 14 GA B B P 14 GA METER HOUR C...

Page 61: ...SEALED 3 9 2188154 MODULE DELAY 1 10 2721505 SWITCH PTO 1 11 4144116 CLUTCH ELECTRICAL 1 12 30 184 COVER POS TERMINAL 1 13 108208 SWITCH DBL POLE 2 14 2188156 SWITCH NONO DBL POLE 1 15 38665 SOLENOID...

Page 62: ...34 38 35 37 36 36 41 43 42 15 33 70 FT LBS TORQUE TO 6 2 4 5 3 4 7 20 19 29 23 32 24 26 22 25 28 27 30 31 15 33 40 34 41 43 42 7 6 11 6 9 12 6 10 13 15 16 14 18 1 17 19 4 21 8 6 4 4 20 29 49 50 47 44...

Page 63: ...CLUDES ITEMS 24 26 23 2308133 SPRING 1 24 64144 40 SNAP RING 1 25 4128004 BEARING BALL 2 26 4127999 SEAL 1 27 64270 01 BOLT MET HEX M10 1 5X30 1 28 4128002 END CAP 1 29 128169 PULLEY IDLER 5 50 2 30 6...

Page 64: ...53 15 23 14 11 16 33 26 29 25 17 24 31 32 49 35 13 23 14 15 16 37 11 34 19 20 14 49 13 11 18 15 23 18 25 28 27 16 45 9 TO DECKLIFT 10 9 8 46 3 7 22 12 14 39 21 40 38 44 46 7 36 5 52 5 4 46 5 51 5 5 5...

Page 65: ...M 3 22 64123 187 BLT HEX 5 8 18 X 3 3 4 3 23 64123 208 BLT HEX 5 8 18X1 5 3 24 2308133 SPRING EXTENSION 1 25 38348 01 BEARING SPINDLE SEALED 6 26 4164948 HOUSING SPINDLE 6 HOLE 3 27 64144 38 SNAP RING...

Page 66: ...66 WOODS FIGURE 13 BELTS CUTTERDECK...

Page 67: ...ITM PART NO DESCRIPTION QTY 67 ITM PART NO DESCRIPTION QTY WOODS FIGURE 13 BELTS CUTTERDECK 1 4143733 BELT 52 CUTTERDECK 1 2 4147716 BELT 42 CUTTERDECK 1...

Page 68: ...68 WOODS FIGURE 14 DECALS POWERUNIT 1 2 5 UNDER SEAT 17 11 14 7 6 10 16 12 9 15 3 UNDER FOOTPLATE 8 13 4...

Page 69: ...73 LABEL CZR2652B 5 2000590 LABEL WARN BATTERY 1 6 4165616 LABEL LH TRACTION 1 7 4165615 LABEL RH TRACTION 1 8 4126804 LABEL PARKING BRAKE 1 9 4147617 LABEL FUEL TANK VALVE 1 10 4165610 LABEL WARNING...

Page 70: ...70 WOODS FIGURE 16 ACCESSORIES SUSPENSION SEAT 4 3 1 1 2 6 7 5...

Page 71: ...SORIES SUSPENSION SEAT 1 64141 6 NUT WLF 5 16 18 8 2 64262 019 BLT FLG HD 5 16 18 X 1 3 4 2 3 2720975 07 SPACER NYLON 3 8IN 1 4 4164679 SEAT SUSPENSION 1 ITEMS 1 4 ARE CONTAINED IN KIT 970394 5 SLIDER...

Page 72: ...arranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer the product to a third party this Warranty does not transfer to the third p...

Page 73: ...ited to at WOODS option the repair or replacement free of charge of the product if the product is defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of p...

Page 74: ...ods Equipment Company All rights reserved WOODS the Woods logo and Tested Proven Unbeatable are trademarks of Woods Equipment Company All other trademarks trade names or service marks not owned by Woo...