Woods 872515G, Operator'S Manual

Page 1: ...MACHINE MAN0868 REV B 12 2010 MZ3761K DFI 872515G 37HP KAW DFI W 61 SIDE DISCHARGE S N 000050 AND ABOVE MZ3772K DFI 872516G 37HP KAW DFI W 72 SIDE DISCHARGE S N 000050 AND ABOVE Includes Maintenance...

Page 2: ...El estado de California hace saber que los gases de escape de los motores diesel y algunos de sus componentes producen c ncer defectos de nacimiento y otros da osenelprocesodereproducci nhumana L miss...

Page 3: ...operate the equipment Replacement manuals can be obtained from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 80...

Page 4: ...TABLE OF CONTENTS PAGE SAFETY 5 11 LABELS 12 16 CONTROLS 17 20 PRE OPERATION CHECK LIST 21 OPERATION 22 24 MAINTENANCE CHART 25 MAINTENANCE RECORD 26 MAINTENANCE 27 33 ADJUSTMENTS 34 38 BELT REPLACEM...

Page 5: ...njury and or property damage result MODEL NUMBER This number appears on sales literature technical manuals and price lists SERIAL NUMBER This number appears only on your mower It contains the model nu...

Page 6: ...ge of riding mower related injuries Those operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from injury Do not carry passengers especia...

Page 7: ...ing Start only according to instructions in this manual or on the machine Before attempting to start the engine make sure the parking brake is on the PTO is disengaged the traction drive is in NEUTRAL...

Page 8: ...ne for damage and make repairs before restarting if the machine begins to vibrate abnormally Inspect and make repairs as needed before restarting except for repairs or adjustments as specifically note...

Page 9: ...ver accidents that sometimes lead to severe injury or death All slopes require extra caution Do not mow on slopes if uneasy or uncertain Ultimate reponsibility for safe operation on slopes rests with...

Page 10: ...NG SAFETY FUEL Gasoline and diesel fuels are flammable gasoline vapors are explosive Use extra care when handling Store only in containers specifi cally designed for fuel When refueling or checking fu...

Page 11: ...near heating appliances with an open flame such as a water heater or an appliance with a pilot light Keep gasoline storage area free of grass leaves and excessive grease to reduce fire hazard JUMP ST...

Page 12: ...12 WOODS LABELS PTO SWITCH 4165639 CHECK ENGINE PTO SWITCH 4165638...

Page 13: ...13 WOODS LABELS OFF LH TANK RH TANK 4147617 4165722 HYDRAULIC OIL Fill to level shown with any of the following oils Mineral base motor oils 15W40 or 20W50 Synthetic base motor oil 15W50...

Page 14: ...on Find and repair cause of any abnormal vibration AVOID SERIOUS INJURY OR DEATH Read and obey the Operation Safety Manual Remove objects that could be thrown by the blades Use caution on slopes Stay...

Page 15: ...1 2 1 3 4 2 1 4 2 3 4 3 1 4 3 3 4 4 4 1 4 4 1 2 5 2 1 2 2 3 3 1 2 TRANSPORT 4 3 4 1 5 4 5 1 2 4165655 LABELS 2 2 1 4 1 1 4 1 3 4 1 2 1 5 5 1 4 TRANSPORT 4 3 4 4 5 4 1 2 2 1 2 3 2 3 4 4 1 4 4 3 3 1 34...

Page 16: ...16 WOODS LABELS F N R 4165615 N F N N 4165616 R...

Page 17: ...y is charged properly Re start the engine If the indica tor light continues to blink contact an authorized Woods dealer DFI operator s right side POWER TAKE OFF PTO SWITCH P The operator must be in th...

Page 18: ...e while the other is in forward By varying the relative positions of the two levers the rate of turn is varied to suit the mowing situation Slow down before making sharp turns The machine is capable o...

Page 19: ...ws from the left tank when the selector is turned 1 4 turn toward the right when fac ing the vlave DFI FULE VALVES V A fuel tank selector valve is provided on the left side behind operator s seat Off...

Page 20: ...and the traction levers must be in neuetral to keep the engine running if the operator leaves the seat The parking brake must be OFF to keep the engine running when a traction lever is moved out of n...

Page 21: ...g fins governor parts and muffler Clean air intake screen Check air cleaner service if necessary ___ Never allow riders ___ Inspect area and remove stones branches or other hard objects that might be...

Page 22: ...open position and the choke to the OFF position OPERATOR PRESENCE INTERLOCK SYSTEM To start the engine The PTO switch must be OFF Both traction levers must be in the neutral lock position The parking...

Page 23: ...ring Move one lever forward and one back Turns during forward movement Right turn move the right traction lever back toward neutral to slow the right drive wheel Left turn move the left traction lever...

Page 24: ...rounds mow in the opposite direction left hand turns until finished If grass is extremely tall it should be mowed twice the first cut relatively high the second cut to the desired height Use the left...

Page 25: ...A e r e h W X f f O p o T k c e h C l e v e L l i O X s k a e L r o F k c e h C X e k a t n I r i A n a e l C n e e r c S X r e n a e l C r i A n a e l C r e n a e l c e r P X r e n a e l C r i A n a...

Page 26: ...___________________________________________ ________________________________________________ L A R E N E G E T A D S R H E T A D S R H E T A D S R H E T A D S R H E T A D S R H E T A D S R H s e r u s...

Page 27: ...found loose Replace any broken or missing cotter pins Repair any other prob lems before operating Tire pressure Tires should be kept inflated at 14 lbs in2 1 0 kg cm2 Improper tire inflation can caus...

Page 28: ...r pivot 1 point 4 Push arms 2 points located at rear of cutterdeck under each fuel tank 5 Isolation mounts 4 points located under seatt at front of machine 6 Caster wheel pivots 2 points Lubricate eve...

Page 29: ...hydraulic fluid and hydraulic filter after each 500 hours of operation using the same procedure given above View from below machine MAINTENANCE NOTES Before servicing the hydraulic system stop the en...

Page 30: ...ILY 1 Check oil level with the dipstick 2 If oil is needed add fresh oil of proper viscosity and grade See engine manual for oil specifications Do not overfill 3 Replace dipstick before starting engin...

Page 31: ...cleaner elements 2 Insert new elements Y and Z and replace cover Ensure the breathing port A is pointing down and towards the front of the tractor ENGINE COOLING Continued operation with a clogged co...

Page 32: ...eck WASHING MACHINE CAUTION Improperly washing a machine can cause water to enter bearings and other components This can greatly reduce component life Do not use a pressure washer Do not direct water...

Page 33: ...bly on the blade spindle 4 Torque the blade bolt to 70 ft lbs BLADE REMOVAL Follow these instructions to prevent injury during blade removal 1 Loosen with a box wrench or a socket and long breaker bar...

Page 34: ...lever D to that height 4 Loosen nuts I at all four corners of the deck NOTE This will relieve tension on chains H 5 Loosen the jam nuts E on the height of cut clips F and adjusting screws G Turn the a...

Page 35: ...of cut desired To change the height of cut 1 Lift the deck to the highest position 2 Move pin C to the selected hole 3 Lower the deck until the lift lever is stopped by the pin NOTES Height of cut ma...

Page 36: ...or hydraulic jacks 1 Remove rear wheels 2 Measure spring length O with parking brake N in the OFF position 3 Move parking brake N to the ON position and measure length of spring O again When spring d...

Page 37: ...el stops turning Lock the jam nuts Run the engine up to high idle to check the adjustment Readjust if necessary 7 Repeat steps 5 and 6 for the opposite side 8 Remove the jumper wire J and reconnect th...

Page 38: ...rovided for various operator preferences with control lever motion 1 For a stronger resistance feel mount the damp ers X in the outer most hole Z of the motion control weldment 2 For a lighter resista...

Page 39: ...8 drive ratchet Insert the ratchet extension in the square hole of the pump drive idler arm Use the ratchet handle to rotate it enough to remove the pump drive belt 3 Install a new pump drive belt in...

Page 40: ...arranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer the product to a third party this Warranty does not transfer to the third p...

Page 41: ...ited to at WOODS option the repair or replacement free of charge of the product if the product is defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of p...

Page 42: ...ods Equipment Company All rights reserved WOODS the Woods logo and Tested Proven Unbeatable are trademarks of Woods Equipment Company All other trademarks trade names or service marks not owned by Woo...