Woods Batwing BW240Q, Operator'S Manual

Page 1: ...OPERATOR S MANUAL BATWING MAN0725 Rev 9 11 2013 BW240 BW240Q...

Page 2: ...at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory...

Page 3: ...ORM 5 SAFETY RULES 7 SAFETY DECALS 11 OPERATION 14 OWNER SERVICE 19 TROUBLE SHOOTING 24 DEALER SERVICE 25 ASSEMBLY INSTRUCTIONS 33 DEALER CHECK LIST 44 INDEX TO PARTS LISTS 45 BOLT TORQUE CHART 72 BOL...

Page 4: ...s information and instructions that will help you achieve years of dependable performance These instructions have been compiled from extensive field experience and engineering data Some information ma...

Page 5: ...with AEM Association of Equipment Manufacturers reinforces the proper procedures to follow while operating your mowing equipment The video does not replace the information contained in the Operator s...

Page 6: ...ipment Manufacturers A large variety of training materials ideal for groups are available for a nominal charge from AEM Following is a partial list Training Package for Rotary Mowers Cutters English C...

Page 7: ...ir in hydraulic system by operating all hydraulic functions several times Do this before putting into service or allowing anyone to approach the equipment Make sure all hydraulic hoses fittings and va...

Page 8: ...an result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times Always raise unit and install transport locks before transporting Leak down or failure of...

Page 9: ...wn in the Owner Service sec tion If clutch is set to minimum spring length replace the friction disks as shown On pull type or semi mounted units with optional hydraulic cutting height adjustment use...

Page 10: ...ty decals are installed Replace if damaged See Safety Decals section for location Make sure shields and guards are properly installed and in good condition Replace if damaged Never perform service or...

Page 11: ...afety decals Avoid spraying too close to decals when using a pressure washer high pressure water can enter through very small scratches or under edges of decals causing them to peel or come off Replac...

Page 12: ...e pressure and be sure oil is cool n Consult physician immediately if skin penetration occurs WARNING 19924 B 11 PN 19924 8 PN 18864 ROTATING BLADES AND THROWN OBJECTS Do not put hands or feet under o...

Page 13: ...s being raised or lowered FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH WARNING 1003751 A 13 PN 1003751 RAISED WING EXPOSES BLADE AND INCREASES THROWN OBJECT HAZARDS Onl...

Page 14: ...uipment Make sure spring activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove Stop power unit and equipment immediately upon striking an obstruction Turn off...

Page 15: ...d is the maximum turn that should be made Cutting Height Adjustment NOTICE Avoid ground contact with blades Striking ground with blades produces one of the most dam aging shock loads a cutter can enco...

Page 16: ...CUTTER OPERATION When beginning operation of the cutter make sure that all persons are in a safe location Power for operating the cutter is supplied by the tractor PTO Operate PTO at 540 1000 RPM for...

Page 17: ...results you want When shredding attitude is set check that the distance from the bottom rear edge of the wing to the ground matches the bottom edge of the rear center section to the ground With the cu...

Page 18: ...Check that equipment is properly and securely attached to tractor ___ Make sure driveline spring activated locking pin or collar slides freely and is seated firmly in trac tor PTO spline groove ___ Ch...

Page 19: ...NG METHOD To minimize the potential hazards of working under neath the cutter follow these procedures Before performing any service or maintenance lower equipment to ground or block securely turn off...

Page 20: ...just above lower line on dip stick Check gearbox daily for evidence of leakage and contact your dealer if leakage occurs Use sealant on vent plug threads during installation Check vent plug periodical...

Page 21: ...ly genuine replacement blades Substitute blades may not meet original equipment specifications and may be dangerous NOTICE Crossbar rotation has clockwise rotation on left gearbox and counterclockwise...

Page 22: ...operation 1 Turn off tractor engine and remove key 2 Remove driveline from tractor PTO 3 Loosen six 10 mm cap screws 6 to remove all tension from Belleville spring plate 5 4 Hold clutch hub 3 solid an...

Page 23: ...a tire explosion Welding can structurally weaken or deform the wheel When inflating tires use a clip on chuck and an exten sion hose long enough to allow you to stand to the side not in front of or ov...

Page 24: ...t height so blades do not frequently hit ground Excessive lush and tall vegetation Recut at 90 to first pass Excessive side skid wear Running with skids continuously on ground Raise cutting height or...

Page 25: ...placing gears shafts and a housing is not cost effective Pur chasing a complete gearbox is more economical 2 Inspect gearbox for leakage and bad bearings Leakage is a very serious problem and must be...

Page 26: ...e housing 6 Remove oil seal 19 from front of housing to be replaced 7 Remove snap ring 10 and shim 13 from front of housing 2 8 Remove input bearing 7 by using a punch and hammer from outside of housi...

Page 27: ...2 2 lbs inch 16 Check that the gear backlash is between 0 006 and 0 016 You should not have to adjust the backlash 17 Press in input oil seal 19 using tube of correct diameter Be careful not to damage...

Page 28: ...talled 2 Wash housing and all components thoroughly 3 Select a clean work area to assemble gearbox 4 Replace all seals bearings and gaskets 5 All parts must be clean and lightly oiled before assembly...

Page 29: ...s heavy do not attempt to move it without mechanical assistance 1 Place gearbox on cutter and secure into position using four cap screws and lock washers 2 Torque hardware to 300 lbs ft 3 Attach all d...

Page 30: ...with puller screw attach tube 5 to each clevis with bolts 2 and nuts 3 Place pad 4 in nut and thread puller screw 6 into nut from bottom Tighten until pad is solid against gearbox shaft For best resul...

Page 31: ...ssbar Assembly Installation UNIVERSAL JOINT REPAIR Figure 18 U Joint Exploded View U Joint Disassembly 1 Remove external snap rings from yokes in four locations as shown in Figure 19 Figure 19 2 With...

Page 32: ...4 Repeat Step 1 and Step 2 to install remaining cups in remaining yoke 5 Move both yokes in all directions to check for free movement If movement is restricted rap on yokes sharply with a hammer to re...

Page 33: ...d by operating valve levers Always wear relatively tight and belted clothing to avoid entanglement in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands heari...

Page 34: ...port of the wheel yoke cylinder 7 An optional ratchet 7 is available and replaces the hydraulic cylinder Install ratchet jack using the same procedure and hardware used for the installation of the hy...

Page 35: ...matic notat and airplane tires are available for this cutter See page 63 for parts list Figure 27 Right Spring Wheel Arm Installation Install Tongue 1 Attach tongue 22 to center section using two tong...

Page 36: ...51 and a flanged lock nut 53 NOTE When cutting height is established adjust the 3 joint H frame bearing height so that the front driveline is parallel to the ground 6 Attach front driveline 26 to rea...

Page 37: ...sections 3 Insert hinge pin through the hinge sections and secure with spring pin 67 and washer 35 on both ends 4 Repeat procedure of opposite wing Figure 31 Right Wing Installation Typical Install W...

Page 38: ...ug nut toward the inside for steel rim for pneumatic tires and rims Tighten to 75 lbs ft Set tire pressure to a maximum of 40 psi NOTE Install the flat side of the nut toward the inside for solid tire...

Page 39: ...4 Right Wing Wheel Yoke Adjustment Link Installed Install Wing Driveline 1 Remove knob on top of clutch shield 3 and raise shield 2 Slide clutch of driveline 4 over wing gearbox shaft and align holes...

Page 40: ...pins 31 See Figure 33 for pin and hardware installation Make sure pin flange is on the underside of the deck 2 Secure pivot pins to deck using carriage bolts 67 and flange lock nuts 53 See Figure 33...

Page 41: ...ch as 300 feet 92 m Install chain and rubber shields with hardware as shown Refer to Figure 37 and Figure 38 for Chain Shielding Installation Figure 39 and Figure 40 for Belt Shielding Installation NO...

Page 42: ...ar wing chain plate 13 5 16 Chain 4 link 12 5 16 Chain 6 link 14 1 2 NC x 1 1 2 Carriage bolt 15 1 2 NC Flange lock nut 16 3 8 NC x Carriage bolt 17 3 8 NC Flange lock nut 6 Link 4 Link 1 Front center...

Page 43: ...annel 10 as needed 4 Repeat step to install second channel 10 on opposite wing 5 Attach winch assembly to channels 10 using bolts 5 and lock nuts 6 6 Move SMV sign and hardware to channel as shown 7 T...

Page 44: ...ow customer how to determine the turning lim its of the CV PTO driveline ___ Show customer the safe proper procedures to be used when mounting dismounting and storing equipment ___ Make customer aware...

Page 45: ...NT 3 JOINT EQUAL ANGLE 56 REAR 3 JOINT EQUAL ANGLE 57 540 RPM CV DRIVE 58 59 1000 RPM CV DRIVE 60 61 WING 62 WHEEL TIRE ASSEMBLY 5 BOLT 63 SHIELDING RUBBER SHIELDING CENTER SECTION 64 RUBBER SHIELDING...

Page 46: ...46 Parts MAN0725 10 3 2008 MAIN FRAME ASSEMBLY FRONT SECTION Rev 9 11 2013...

Page 47: ...t washer 37 2371 3 4 NC Lock nut 38 13759 3 4 NC x 2 1 4 HHCS GR5 39 28873 3 4 ID x 1 1 2 OD 1 4 Thick washer 40 13087 3 4 x 1 x 9 16 HT Sleeve 41 302207 3 4 NC Flange lock nut R E F PART QTY DESCRIPT...

Page 48: ...48 Parts MAN0725 10 3 2008 MAIN FRAME ASSEMBLY REAR SECTION...

Page 49: ...49 2 1 25 x 8 85 Pivot pin 21 65130 4 Spacer 1 22 11817 1 1 4 x 1 4 x 230 Hose 23 10290 1 1 4 x 1 4 Elbow w 1 16 restricter R E F PART QTY DESCRIPTION 24 11893 1 1 2 x 1 4 Pipe reducer bushing 25 1024...

Page 50: ...50 Parts MAN0725 10 3 2008 WING ASSEMBLY Rev 9 21 2009 Right Wing Shown...

Page 51: ...x 1 4 Elbow w 1 16 restricter 24 11893 1 1 2 x 1 4 Pipe reducer bushing 25 52201 1 1 4 x 1 4 x 264 Hose R E F PART QTY DESCRIPTION 26 34279 1 NC Lock nut 27 11920 1 x 1 7 8 x 1 4 Washer 28 15087 1 NC...

Page 52: ...52 Parts MAN0725 10 3 2008 WING CENTER GEARBOX ASSEMBLY...

Page 53: ...I7435 12 1 57471 57471 57471 57471 57471 57471 Shim 45 3 x 2 5 13 2 57471 57471 57471 57471 57471 57471 Shim 70 3 x 84 7 14 1 57329 57329 57329 57329 57329 57329 Castle nut M40 x 1 5P 15 1 39323 39323...

Page 54: ...592 A S Gasket 15 mm 9 1019593 1019593 A S Gasket 25 mm 10 1019594 1019594 A S Gasket 45 mm 11 1019612 1019612 2 Hub cap 12 1019590 1019590 2 Oil seal 13 1019576 1019576 2 Output shaft 14 1019603 1019...

Page 55: ...Friction clutch 1340 1 3 4 20 spline 6 57438 1 Flange yoke 7 57432 2 Friction disc 8 57440 1 Hub 1 3 4 20 spline REF PART QTY DESCRIPTION 9 57434 1 Thrust plate 10 57439 1 Belleville spring plate 11 5...

Page 56: ...4 40753 1 Outer profile 5 40765 2 Spring pin 10 x 90 6 57299 1 Yoke 1 1 2 23 spline I C 8 40727 1 Outer shield REF PART QTY DESCRIPTION 9 40728 1 Inner shield 10 40766 2 Bearing ring SC25 11 40777 2...

Page 57: ...r profile 5 40765 1 Spring pin 10 x 90 6 1029936 1 Stub shaft 7 40766 2 Bearing ring SC25 8 40778 2 Screw package of 10 REF PART QTY DESCRIPTION 9 40777 2 Anti rotation chain 10 40767 1 Support bearin...

Page 58: ...009065 2 Drive shield bearing kit 7 18864 1 Decal danger rotating driveline see page 12 8 1021314 1 CV shield outer 540 RPM REF PART QTY DESCRIPTION 9 1021315 1 CV shield inner 540 RPM 10 33347 1 Deca...

Page 59: ...6 1009065 2 Drive shield bearing kit 7 18864 1 Decal danger rotating driveline see page 12 8 1021314 1 CV shield outer 540 RPM REF PART QTY DESCRIPTION 9 1021315 1 CV shield inner 540 RPM 10 33347 1 D...

Page 60: ...55R x 5 06 x SP 1 75 20 14 6239 1 Nut lock 5 8 NC 15 34473 1 HHCS 5 8 NC x 3 GR5 Not shown HHCS Hex Head Cap Screw Standard hardware obtain locally REF PART QTY DESCRIPTION A 1021105 1 Complete CV dri...

Page 61: ...55R x 5 06 x SP 1 75 20 14 6239 1 Nut lock 5 8 NC 15 34473 1 HHCS 5 8 NC x 3 GR5 Not shown HHCS Hex Head Cap Screw Standard hardware obtain locally REF PART QTY DESCRIPTION A 1021105 1 Complete CV dri...

Page 62: ...bearing 12 1019116 1 Inner Shield 13 1019113 1 Profile and sleeve 14 33347 1 Decal Danger Guard Missing R E F PART QTY DESCRIPTION 15 40779 1 Grease fitting 16 44677 1 Inboard yoke S5 17 1019114 1 Clu...

Page 63: ...rim hardware 5 bolt or 16 1028820 1 24 x 7 25 x 12 Aircraft tire rim hardware 5 bolt or REF PART QTY DESCRIPTION 16 1028820F 1 24 x 7 25 x 12 Aircraft tire rim hardware foam filled 5 bolt 16 1017030...

Page 64: ...plate 2 1027166 1 Front right belt shield plate 3 1027167 1 Front left belt shield plate 4 1027176 4 Bent link 25 x 1 61 x 12 00 5 1027284 2 Rubber shield 25 x 8 50 x 44 74 6 1027289 2 Rubber shield 2...

Page 65: ...g belt shield plate inner or 5 1027175 1 Rear left wing belt shield plate inner 6 1027177 1 Link 25 x 1 00 x 27 00 7 1027285 1 Rubber shield 25 x 8 50 x 27 25 R E F PART QTY DESCRIPTION 8 1027286 1 Ru...

Page 66: ...GR5 17 14350 3 8 NC Flanged lock nut 18 1027189 1 Rear chain plate center short 19 1007852 1 Pin 7 to 9 chains Standard hardware obtain locally R E F PART QTY DESCRIPTION 1 1029881 1 Front center cha...

Page 67: ...5 15 11900 1 2 NC Flanged lock nut 16 6697 3 8 NC x 1 Carriage bolt GR5 17 14350 3 8 NC Flanged lock nut Standard hardware obtain locally R E F PART QTY DESCRIPTION 1 1029885 1 Front wing chain plate...

Page 68: ...ut 7 10509 5 16 NC x 2 1 2 HHCS GR5 8 52087 2 Bar drilled 1 25 x 6 64 x 7 56 9 14139 5 16 NC Flange lock nut 10 1024122 1 NC x 13 HHCS GR5 R E F PART QTY DESCRIPTION 11 11920 Washer 1 x 1 7 8 x 1 4 12...

Page 69: ...ap seal 2E 2 Cap O ring 2F 2 Piston seal 2G 1 Piston O ring 3 N S N S 1 Cylinder housing rod end 4 N S N S 1 Piston 5 N S N S 1 Jam nut 6 N S N S 4 Cylinder tie rod 7 3 1 2 Pipe plug 8 N S N S 1 Cylin...

Page 70: ...3 1 1 1 4 Segment 4 1 1 Segment 5 1 3 4 Segment REF PART QTY DESCRIPTION A 8811 1 Crossbar puller complete 1 19914 2 Crossbar puller clevis 2 3097 4 5 8 NC x 4 1 2 HHCS GR5 3 230 4 5 8 NC Hex nut REF...

Page 71: ...2 x 3 25 x 10 00 12 12612 1 Gear winch 5 1 to 1 13 12642 1 Winch cable clamp kit 14 11790 1 C Hook 1 4 cable 15 52479 1 Cable 1 4 x 24 ft 16 11789 2 Clip 1 4 cable 17 839 HHCS NC x 1 GR5 18 565 Washer...

Page 72: ...1 2 467 634 722 979 1020 1383 Diameter Thread Pitch Millimeters Wrench Size COARSE THREAD FINE THREAD Diameter Thread Pitch Millimeters MARKING ON HEAD MARKING ON HEAD Metric 8 8 Metric 10 9 Metric 8...

Page 73: ...HHCS Hex Head Cap Screw HT Heat Treated JIC Joint Industry Council 37 Degree Flare LH Left Hand LT Left m Meter mm Millimeter M Male MPa Mega Pascal N Newton NC National Coarse NF National Fine NPSM...

Page 74: ...uct Registration 2 Specifications 4 Table of Contents 3 Warranty Product 75 Replacement Parts Back Cover OPERATION Connecting Cutter to Tractor 14 Cutting Height Adjustment 15 CV Driveline Turning Lim...

Page 75: ...r should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonab...

Page 76: ...pliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed thr...