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M1042/M1045 3-in-1 Sheet Metal Machine

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Summary of Contents for M1042

Page 1: ... 3482 Online Technical Support tech support shopfox biz COPYRIGHT MAY 2006 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL INC Printed in China 8141PC M1042 M1045 ...

Page 2: ... ...

Page 3: ...3 SAFETY 5 Standard Safety Instructions 5 SET UP 8 Unpacking 8 Inventory 8 Machine Placement 9 Mounting to Workbench 9 Cleaning Machine 9 OPERATIONS 10 General 10 Handle Assembly 10 Shearing 11 Shear Adjustments 12 Shearing Tips 13 Bending Brake 14 Slip Roll 15 MAINTENANCE 16 General 16 Lubrication 16 SERVICE 17 General 17 Troubleshooting 17 M1042 Parts Diagram 18 M1042 Parts List 19 M1045 Parts D...

Page 4: ...de the basic information for safety setup operation maintenance and service of this product We stand behind our machines In the event that questions arise about your machine please contact Woodstock International Technical Support at 360 734 3482 or send e mail to tech support shopfox biz Our knowledgeable staff will help you troubleshoot problems and process warranty claims INTRODUCTION If you ne...

Page 5: ...r Blade Construction Tool Steel Brake Steel Frame Cast Iron Table Precision Ground Cast Iron Shipping Weight 341 lbs Machine Weight 325 lbs M1045 Specifications Height With Handle in Center Position 23 Footprint 141 2 x 111 2 Crate Size 23 L x 14 W x 17 H Finger Sizes 1 2 x2 3 4 Wire Groove Sizes 3 32 1 8 5 32 3 16 7 32 and 1 4 Rollers 11 2 Dia 22 Ga Mild Steel Brake 12 22 Ga Mild Steel Shear 12 2...

Page 6: ... Stop Assembly B Brake Fingers C Slip Roll Cover D Handle Assembly E Handle Adjustment Knob F Work Table D E F C G Pressure Plate H Shear I Slip Roll J Slip Roll Adjustment Knob K Slip Roll Adjustment Screws L Shear Adjustment Screws G H I J K L Figure 1 The M1042 Figure 2 The M1045 ...

Page 7: ...ht in moving parts Wear protective hair covering to contain long hair and wear non slip footwear 6 NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Be mentally alert at all times when running machinery 7 ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY Make sure operation instructions are safe and clearly understood 8 KEEP CHILDREN AND VISITORS...

Page 8: ... checking for keys and adjusting wrenches before turning machinery ON 18 CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check for binding and alignment of parts broken parts part mounting loose bolts and any other conditions that may affect machine operation Repair or replace damaged parts 19 USE RECOMMENDED ACCESSORIES Refer to the instruction manual for recommended accessories The use of imprope...

Page 9: ... fingers away from the blades pressure plate bending brake and slip rollers 3 OPERATOR POSITION Keep all body parts out of the way of all moving parts Serious pinches and cuts could occur 4 CAPACITY DO NOT exceed the rated metal thickness for this sheet metal machine 5 SHEAR USE Only use the shear for the purpose it was designed DO NOT cut round pipe bar wire or cable 6 EXTENSION ARMS Always be aw...

Page 10: ...chine when you use this inventory list Box Inventory Figure 3 Qty A 3 in 1 Sheet Metal Machine 1 B Handle Assembly 1 C Rear Stop 1 D Rear Stop Rods 2 E Covers 2 Hardware and Tools Hex Wrenches 3 4 5 6mm 1 ea Thumb Screws 2 Spare Gear Cogs 2 Cap Screw M6 1 x 16 4 Inventory Figure 3 M1042 M1045 Inventory If any parts are missing examine the packaging for the missing parts For any missing parts find ...

Page 11: ...e table and other unpainted parts of your 3 in 1 Sheet Metal Machine are coated with a waxy grease that protects them from corrosion during shipment Clean this grease off with a solvent cleaner or citrus based degreaser DO NOT use chlorine based solvents such as brake parts cleaner or acetone if you happen to splash some onto a painted surface you will ruin the finish Machine Placement NEVER use g...

Page 12: ... Above all your safety should come first Always wear safety glasses when oper ating the 3 in 1 Sheet Metal Machine Failure to comply may result in serious personal injury READ and understand this entire instruc tion manual before using this machine Serious personal injury may occur if safety and operational information is not understood and followed DO NOT risk your safety by not reading The handl...

Page 13: ...n the moving blade and the table 4 Keep the workpiece against the guide block on the right side of the table and against the rear stop for a 90 cut 5 Rotate the handle assembly to shear the workpiece Keep your fingers clear of the pressure plate DO NOT remove the pressure plate 6 The pressure plate should make contact with the sheet before the blade does If it does not adjust the two hex bolts on ...

Page 14: ...Step 3 If you detect a bow in the gap read the next sub section on shear bow 3 Loosen the two cap screws that hold the table in place see Figure 7 4 Turn the adjustment screws until the gap is equal across the length of the blades see Figure 8 5 Tighten the two table adjustment screws and re check To adjust for shear bow do these steps 1 Make small adjustments to the bolt attached to the shear bla...

Page 15: ...lade downward the pressure plate should immediately rest against the workpiece and hold it in place To prevent distortion when shearing snap the han dle assembly quickly to pierce the workpiece then continue with steady even pressure to complete the cut After shearing metal parts will have a sharp edge on them These edges may cause cuts when handled Deburr the workpiece to remove the edge before h...

Page 16: ...o bend material up to 90 4 Raise the fingers and remove the workpiece To adjust the fingers for making pans and boxes do these steps 1 Place a thin and flat piece of material a spacer over the notch of the brake die This flat surface will help you obtain equal finger length 2 With the handle assembly lower the fingers so they are just touching the top of the spacer on the brake die 3 Loosen but do...

Page 17: ...nt screws adjust the gap so it is equal between the upper and lower cylinder Both cylinders should make light contact with the workpiece 6 Adjust the rear roller gap as needed for the radius required A larger radius requires a larger gap A smaller radius requires a smaller gap 7 Crank the handle assembly to advance the workpiece through the rollers 8 Turn the notched shaft and slip the upper roll ...

Page 18: ...machine with a light coat of oil to prevent rust Regular periodic maintenance on your SHOP FOX Model M1042 M1045 will ensure its optimum perfor mance Make a habit of inspecting your machine each time you use it Check for the following conditions and repair or replace when necessary Loose mounting bolts Chipped brake fingers Dull or chipped shear blades Inadequate lubrication Any other condition th...

Page 19: ...tact with guides Poor quality of cuts ripping or tearing 1 Dull blades 2 Poor blade gap set up 1 Replace or sharpen blades 2 Adjust blade set up Material creasing around pressure plate or blade during shearing 1 Pressure plate not adjusted properly 2 Material being sheared is too narrow 3 Debris under workpiece or on pressure plate fingers 1 Adjust pressure plate to provide adequate pressure 2 Nev...

Page 20: ... 18 M1042 M1045 3 in 1 Sheet Metal Machine PARTS M1042 Parts Diagram ...

Page 21: ...4M CAP SCREW M6 1 X 10 53 XM1042053 GUIDE BLOCK 17 XPB71M HEX BOLT M6 1 X 45 54 XM1042054 BUSHING 18 XPW01M FLAT WASHER 8MM 55 XPB22M HEX BOLT M8 1 25 X 50 19 XPSB11M CAP SCREW M8 1 25 X 16 56 XM1042056 FINGER PLATE 20 XPSB69M CAP SCREW M6 1 X 24 57 XM1042057 BRAKE FINGER 1 21 XPSB13M CAP SCREW M8 1 25 X 30 58 XM1042058 BRAKE FINGER 2 22 XPB70M HEX BOLT M10 1 5 X 16 59 XM1042059 BRAKE FINGER 3 23 ...

Page 22: ... 20 M1042 M1045 3 in 1 Sheet Metal Machine PARTS M1045 Parts Diagram ...

Page 23: ... BOLT 16 XPSB04M CAP SCREW M6 1 X 10 53 XM1045053 GUIDE BLOCK 17 XPB71M HEX BOLT M6 1 X 45 54 XM1045054 BUSHING 18 XPW01M FLAT WASHER 8MM 55 XPB22M HEX BOLT M8 1 25 X 50 19 XPSB11M CAP SCREW M8 1 25 X 16 56 XM1045056 FINGER PLATE 20 XPSB69M CAP SCREW M6 1 X 24 57 XM1045057 BRAKE FINGER 1 21 XPSB13M CAP SCREW M8 1 25 X 30 58 XM1045058 BRAKE FINGER 2 22 XPB70M HEX BOLT M10 1 5 X 16 59 XM1045059 BRAK...

Page 24: ...Notes ...

Page 25: ...at the defect resulted from causes not within the scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpose are hereby limited to the duration of th...

Page 26: ......

Page 27: ...chine represents a good value _____ Yes ____ No 5 Would you recommend Shop Fox products to a friend _____ Yes ____ No 6 What is your age group _____ 20 29 ____ 30 39 ____ 40 49 _____ 50 59 ____ 60 69 ____ 70 7 What is your annual household income _____ 20 000 29 000 ____ 30 000 39 000 ____ 40 000 49 000 _____ 50 000 59 000 ____ 60 000 69 000 ____ 70 000 8 Which of the following magazines do you su...

Page 28: ...TAPE ALONG EDGES PLEASE DO NOT STAPLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC P O BOX 2309 BELLINGHAM WA 98227 2309 Place Stamp Here ...

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