Woodstock SHOP FOX M1012, Instruction Manual

Page 1: ...e Technical Support tech support shopfox biz COPYRIGHT NOVEMBER 2004 BY WOODSTOCK INTERNATIONAL INC REVISED OCTOBER 2007 BL WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL INC Printed in China 6744BL ...

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Page 3: ...d for Set Up 8 Inventory 9 Lifting 10 Machine Placement 10 Cleaning Machine 11 Mounting Main Body to Supports 12 Attaching Handles and Handlebar 13 Installing Counterweights 13 Mounting Stop Rod 14 Mounting to Floor 15 Aligning Fingers 16 OPERATIONS 17 General 17 Adjusting Setback 17 Spacing Fingers 18 Adjusting Clamping Pressure 19 Setting Stop Collar 20 Basic Bending 20 Adjusting Counterweights ...

Page 4: ... specially designed to provide many years of trou ble free service Close attention to detail ruggedly built parts and a rigid quality control program assure safe and reliable operation This pan and box brake is an indispensable tool if you need to increase the strength of sheet metal plates with bends or you intend on fabricating more complicated brackets gussets boxes and fix tures When bolted to...

Page 5: ...ipping Weight 1300 Lbs Footprint 56 1 2 x 29 Crate Size 69 3 4 L x 29 1 2 W x 37 1 2 H Brake Range 0 135 Maximum Width 48 Maximum Size of Pan Box Sides 6 Material Gauge Capacities Mild Steel 12 gauge at half width 14 gauge at full width Aluminum 6 gauge Soft Brass 10 gauge Annealed Phosphor Bronze 11 gauge Soft Copper 10 gauge Hard Copper 11 gauge ABS Plastic 3 gauge ...

Page 6: ...ake INTRODUCTION Controls and Features Figure 1 Main features of the Model M1012 1 Bending Leaf 2 Clamping Leaf 3 Counterweight 4 Finger Blocks 5 Clamping Handles 6 Operating Handles 7 Bending Wing 8 Clamp Block 5 3 2 4 7 8 1 6 ...

Page 7: ...Childproof your workshop and dangerous tools Use padlocks master switches or remove starter keys where applicable 8 Do not force machinery Work at the speed for which the machine or accessory was designed 9 Use the correct tool Do not force the tool or attachment to do a job for which it was not designed 10 Wear proper apparel Do not wear loose clothing neck ties gloves jewelry and secure long hai...

Page 8: ...wner s manual for recommended accessories The use of improper accessories may cause risk of injury 18 Check damaged parts Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other con...

Page 9: ...ng this tool can cause injury from flying parts Bend 12 gauge or thinner metal 2 USING TORCHES Heating metal with a torch while the metal is in the pan and box brake will weaken the fingers 3 METAL EDGES Always chamfer and de burr sharp sheet metal edges Sharp edges on sheet metal can cut your fingers to the bone Always chamfer and de burr sheet metal before bending in the pan and box brake 4 GLOV...

Page 10: ...ury may occur if safety and operational information is not understood and followed DO NOT risk your safety by not reading Unpacking SET UP The following items are needed but not included to setup your machine Description Hammer Drill 1 Punch 1 2 1 Hammer Drill Bit 1 2 1 Hammer 1 Wrench or Socket 1 2 1 Lag Shield Anchors 5 16 x 13 4 4 Lag Bolts 5 16 x 21 2 4 Lock Washers 5 16 4 Flat Washers 5 16 4 ...

Page 11: ...ag 1 Hex Bolts M10 1 5 x 40 8 Flat Washers 10MM 8 Lock Washers 10MM 8 Hex Bolts M12 1 75 x 40 8 Flat Washers 12MM 8 Lock Washers 12MM 8 Hex Nut M10 1 5 1 Hex Nut M16 2 2 Stop Hub 1 Stop Collar 1 T Bolt 1 Flat Washer 16MM 1 Hex Nuts M12 1 75 4 If any parts appear to be missing examine the packag ing carefully to be sure those parts are not among the packing materials If any parts are missing find t...

Page 12: ... Lighting should be bright enough to eliminate shadow and prevent eye strain Machine Placement If you are unsure of how to lift this equipment safely consult a qualified professional When lifting the pan and box brake make sure the weight is supported evenly with two or more lift ing devices Make sure the body of the brake is bearing the load Figure 5 Figure 5 Pan and box brake supported evenly by...

Page 13: ...n the end After the finger block assemblies have been cleaned coat them liberally with a metal protectant and rein stall Make sure to follow the instructions on Page 16 to re align the fingers before operating your brake Cleaning Machine Figure 7 Removed finger block assembly shown for identification ALWAYS work in well ventilated areas far from possible ignition sources when using solvents to cle...

Page 14: ...hen carefully lower the main body onto the supports Keep the lifting equipment in place to prevent the main body from accidentally falling before it is secured 3 Secure the main body to the supports with the M12 1 5 x 40 hex bolts 12mm flat washers lock washers and hex nuts as shown in Figure 9 Mounting Main Body to Supports Figure 8 Supports ready for brake placement Figure 9 Main body mounted to...

Page 15: ... Handles and Handlebar Figure 10 Operating handle attached to bending leaf at outermost pair of holes Figure 11 Handlebar attached to bending leaf To install the counterweights do these steps 1 Have an assistant hold one of the counterweights up to the side of the brake and align the mounting holes 2 Bolt the counterweight assembly to the side of the bending leaf Figure 12 with two M12 1 75 x 40 h...

Page 16: ...4 Back off the M16 2 hex nut a 1 4 turn and use the second M16 2 hex nut as a jam nut against the first nut then tighten the two nuts together so that the hub can still pivot without binding when the bending leaf is in operation see Figure 14 5 Slide the stop collar onto the end of the stop rod and finger tighten the M10 1 5 hex nut onto the end of the stop rod 6 Thread the T bolt into the stop co...

Page 17: ...e hammerdrill with the 1 2 bit to drill into the floor approximately 21 2 deep 3 Using compressed air and a vacuum hose remove the concrete dust from the newly drilled holes 4 Using the hammer and punch pound the lag shields into the concrete below the stand feet until flush with the surface of the concrete 5 Secure the brake to the floor with the 5 16 lag bolts and washers Note Anchor studs Figur...

Page 18: ... per pendicular to the fingers as shown in Figure 17 the bending wing will act as a straightedge Use the stop collar to hold the bending leaf in place 3 Using both setback knobs at the rear of the brake Figure 18 adjust the fingers forward in even amounts until the forward most finger is barely touching the bending leaf 4 Loosen the three cap screws shown in Figure 19 to align the remaining finger...

Page 19: ...to comply may result in serious personal injury Watch for pinch points on this equipment This equipment has many moving parts which may cause serious injury to yourself or others around the equip ment Adjusting Setback The setback is the distance from the forward edge of the fingers and the edge of the clamp block Figure 20 The setback distance is determined by the gauge of the workpiece and the d...

Page 20: ...to match the width of your pan or box Figure 22 To space the fingers apart do these steps 1 Remove one of the end fingers by loosening the top cap screw shown in Figure 23 and slide it off the front guide 2 Loosen the top cap screws of the fingers you need to move and slide them across the front guide so that you have adequate room for your workpiece on both sides Note You may need to mix and matc...

Page 21: ... clamping pressure do these steps 1 Tighten both sides of the clamping leaf with your workpiece in the brake If the clamping pressure feels right no further adjustments are necessary If the clamping pressure feels light move the adjusting nuts up If the clamping pressure feels hard move the adjusting nuts down 2 Remove the workpiece from the brake lock the clamping leaf in place then loosen the up...

Page 22: ... the sheet metal thickness The holding pressure of the clamping leaf needs to be just tight enough to hold the sheet metal from moving when bending Setting Stop Collar The stop collar Figure 25 limits the amount that the bending leaf can travel during bending thereby allowing you to repeat a bend at an exact angle To use the stop collar do these steps 1 Completely loosen the stop collar 2 Make the...

Page 23: ... and turn the bottom lock collar down the shaft 2 Allow the counterweight to slide down the shaft and finger tighten the top lock collar against the coun terweight UP 1 Turn the top lock collar up the shaft 2 Push the counterweight up against the top lock col lar and turn the bottom lock collar up the shaft and against the counterweight Following the adjustments make sure the counterweights are se...

Page 24: ...t repeat this as needed or every week depending on use Make sure to wipe up any excess oil to avoid build up of dust and grime Setback Knob Threads The threads on the setback knobs Figure 28 may need an occasional dab of white lithium grease The setback threads are easi est to reach if the setback is moved all the way forward or all the way backward For best results move the setback all the way ba...

Page 25: ...Maintenance Schedule Every Week Oil all four hinges Wipe up excess oil Occasionally Dab threads on setback knobs with white lithium grease Dab threads of counterweight shafts with white lithium grease DATE MAINTENANCE PERFORMED Maintenance Notes ...

Page 26: ...of the clamp block when the bending leaf is in the down position see Figure 29 Check for proper alignment by examining how the edges of each component meet each other Only perform the instructions below if the top surfaces of these compo nents are NOT flush with each other There are two adjustments that can be made to align the clamp and bending wings First you can adjust the ends of the bending l...

Page 27: ... but is not flush in the center then proceed to Step 4 4 Examine the center area where the clamp block and bending wing meet If the bending wing is lower than the clamp block then the truss nut under the bending wing needs to be tightened Figure 32 If the bending wing is higher than the clamp block then the truss nut under the clamp block needs to be tightened Figure 33 5 Tighten the appropriate t...

Page 28: ... 26 M1012 48 Pan and Box Brake PARTS PARTS ...

Page 29: ...TER PIN 2 5 X 35 36 XPSB71M CAP SCREW M10 1 5 X 60 11 XPSB84M CAP SCREW M10 1 5 X 35 37 XPSB72M CAP SCREW M10 1 5 X 30 12 XM1012012 SUPPORT 38 1 XM1012038 1 3 UPPER CLAMP BAR 13 XM1012013 STOP COLLAR 38 2 XM1012038 2 4 UPPER CLAMP BAR 14 XM1012014 STOP HUB 38 3 XM1012038 3 5 UPPER CLAMP BAR 15 XM1012015 STOP ROD 41 XM1012041 SUPPORT BLOCK 16 XM1012016 BODY 42 XPSB47M CAP SCREW M10 1 5 X 40 17 XM10...

Page 30: ... 28 M1012 48 Pan and Box Brake PARTS PARTS ...

Page 31: ...06M LOCK WASHER 10MM 106 XPB35M HEX BOLT M12 1 75 X 40 118 XPB35M HEX BOLT M12 1 75 X 40 107 XM1012107 LEFT HINGE 119 XM1012119 RIGHT HINGE 108 XM1012108 BENDING WING 120 XPSB47M CAP SCREW M10 1 5 X 40 109 XPSB72M CAP SCREW M10 1 5 X 30 121 XPSS77M SET SCREW M12 1 75 X 20 110 XM1012110 HANDLE GRIP 122 XM1012122 PIVOT PIN 111 XPB31M HEX BOLT M10 1 5 X 40 123 XPSS30M SET SCREW M10 1 5 X 10 112 XPW04...

Page 32: ... the defect resulted from causes not within the scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpose are hereby limited to the duration of this...

Page 33: ...No 5 Would you recommend Shop Fox products to a friend _____ Yes ____ No 6 What is your age group _____ 20 29 ____ 30 39 ____ 40 49 _____ 50 59 ____ 60 69 ____ 70 7 What is your annual household income _____ 20 000 29 000 ____ 30 000 39 000 ____ 40 000 49 000 _____ 50 000 59 000 ____ 60 000 69 000 ____ 70 000 8 Which of the following magazines do you subscribe to 9 Comments _______________________...

Page 34: ...TAPE ALONG EDGES PLEASE DO NOT STAPLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC P O BOX 2309 BELLINGHAM WA 98227 2309 Place Stamp Here ...

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