Woodstock SHOP FOX W1751, Owner'S Manual

Page 1: ...On Line Technical Support tech support shopfox biz COPYRIGHT NOVEMBER 2006 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN...

Page 2: ......

Page 3: ...s 8 ELECTRICAL 9 220V Operation 9 Extension Cords 9 Grounding 9 SET UP 10 Unpacking 10 Box Contents 10 Machine Placement 11 Cleaning Machine 11 OPERATIONS 17 Control Panel 17 Test Run 18 General Opera...

Page 4: ...nt Locations 35 W1751 Control Panel Component Connections 37 W1751 Limit Switch Wiring Diagram 38 W1751 General Wiring Diagram 39 PARTS 40 Lower Cabinet and Sanding Motor 40 Parts List 41 Conveyor Sys...

Page 5: ...mation for safety setup operation maintenance and service of this product We stand behind our machines In the event that questions arise about your machine please contact Woodstock International Techn...

Page 6: ...ding Drum Material Heavy Duty Rubber Sanding Drum Drive Double V belt Belt Speed 2050 FPM Belt Size 26 x 48 Conveyor Feed Rate 13 and 16 FPM Infeed Drum Material Heavy Duty Rubber Maximum Board Width...

Page 7: ...ntrol Panel C Anti Slip Conveyor Belt D Emergency Stop Push Panel E Air Regulator Water Separator F Floor Mounting Location G Table Height Lock H Table Height Handwheel I Table Height Scale J Digital...

Page 8: ...meet the national safety standards while operating this machine 5 Avoid dangerous environments Do not operate this machine in wet or open flame environments Airborne dust particles could cause an exp...

Page 9: ...e footing and balance at all times 18 Do not leave machine unattended Wait until it comes to a complete stop before leaving the area 19 Perform machine maintenance and care Follow lubrication and acce...

Page 10: ...pervision before operating this sander Do not force stock into the sander during operation or overload the sanding drums beyond reasonable limits Also only sand natural wood fiber through your sander...

Page 11: ...0 feet Ensure cord has a ground wire and pin Do not use cords in need of repair Use no smaller than 6 gauge cords Extension Cords Grounding This machine must be grounded Verify that any exist ing elec...

Page 12: ...End Wrench 8 10mm 1 Open End Wrench 12 14mm 1 Open End Wrench 11 13mm 1 Open End Wrench 17 19mm 1 Special Wrench 1 10 Pc Metric Hex Wrench Set 1 Door Lever Keys 2 Platen Removal Tool 1 Item Qty Unpac...

Page 13: ...way NEVER allow untrained visitors in your shop when assem bling adjusting or operat ing equipment Cleaning Machine The upper sanding drum of your sander is coated with a waxy grease that protects it...

Page 14: ...lever clockwise to lock the headstock 6 Lower the conveyor table down as far as it will go so that you have enough room to work under the sanding belt rollers 7 Place a straightedge across the bottom...

Page 15: ...skets keep the air pressure shut off when not using the sander and DO NOT exceed 75 PSI NOTICE Figure 6 Air hose attached to regulator Figure 7 Dust collection hoses attached to dust ports Ducting Ins...

Page 16: ...belt as shown in Figure 8 and center it on the rollers and in between the ceramic limit switch levers 6 Reinstall the steel spacer block the sanding head lock lever and turn the lever clockwise to loc...

Page 17: ...roller position Note The pressure roller adjustment bolts can be locked unlocked with the recessed setscrews in the head of the bolt For the rear pressure rollers these bolts are located in the same...

Page 18: ...sistent sanding results as well as premature wear on the conveyor belt and table To adjust the pressure rollers do these steps 1 MAKE SURE THE MACHINE IS DISCONNECTED FROM POWER and that you have set...

Page 19: ...ing motor ON and OFF if the sander has air pressure and the belt is tensioned Power Lamp Indicates when machine has power to the control panel Conveyor Belt Start and Stop Buttons Cycles the conveyor...

Page 20: ...of this manual If performed incor rectly sanding operations can be dangerous or deadly The instructions in this section are written with the understanding that the operator has the necessary knowl edg...

Page 21: ...p Draw Meter The amp draw meter Figure 14 is used to keep the machine from being overloaded during sanding operations As a general rule always start with a shallow sand ing depth and carefully increas...

Page 22: ...g sandpaper Use these grit numbers shown in Figure 15 as a general guide to sandpaper type Sanding belts are often slightly different in shape and tracking properties will be different for each belt R...

Page 23: ...ger hear the sanding belt making contact with the workpiece on successive cuts then no further passes are needed at that depth Tip The adjustable platen and dial Figure 17 allows you to achieve differ...

Page 24: ...imb to the red zone IMMEDIATELY rotate the handwheel so the table is lowered and the sanding depth is reduced 9 Receive the workpiece from the outfeed side of the conveyor measure the workpiece readju...

Page 25: ...ER FROM POWER 2 Adjust the air regulator to 75 PSI 3 Open both upper access doors on the sander loosen the sanding belt tension and slide the belt so the air stream is unobstructed 4 Loosen the jam nu...

Page 26: ...ewelry pull back sleeves and tie back long hair so it will not get caught by the sanding belt 3 Turn the sander ON 4 Observe the left to right motion of the belt as it moves along the drum while looki...

Page 27: ...sses tie back all loose clothing remove jewelry pull back sleeves and tie back long hair so it will not get caught by the sanding belt 3 If you have not already done so turn the sander ON 4 Looking fr...

Page 28: ...K the master power switch when doing maintenance so no power is available to the sander If you ignore this warning serious electrical shock or accidental start may cause injury or death OFF Figure 22...

Page 29: ...ISCONNECT THE SANDER FROM POWER AND SHUT OFF AND RELIEVE THE AIR PRESSURE 2 Remove the lower right motor access panel 3 Measure the thickness of each pad if a pad is below 1 8 Figure 25 then replace b...

Page 30: ...4 Remove the two setscrews that secure the dial plate to the casting and then remove the two large cap screws that secure the top of the casting 5 Pull the casting off of the roller ends as shown in F...

Page 31: ...sible for adjusting the V belt tension Turn both nuts clock wise to tighten the V belts or turn both nuts coun terclockwise to loosen the V belts 4 The V belt is properly tightened when it will move n...

Page 32: ...onveyor belt tension and tracking screws equal amounts so the belt tension is snug and will not slip on the rollers when sanding at a maximum load 3 Start the conveyor 4 Turn the conveyor belt tension...

Page 33: ...ensioning knob to tension the belt 5 Position each board on each side of the conveyor belt and directly below the front and back pressure rollers see Figure 33 6 Loosen the adjustment jam nuts and rai...

Page 34: ...the belt tracking and oscillation is adjusted 3 Release the belt tension center the sanding belt on the top roller then re tension the belt 4 Measure the distance from the edge of the sanding belt to...

Page 35: ...tage on all legs and main power supply is switched ON 3 Ensure power supply circuit is correct size for machine startup load replace weak breaker 4 Correct short replace fuse in machine electrical box...

Page 36: ...ks on workpiece 1 Sanding belt damaged or dirty 1 Clean or replace sanding belt Sandpaper quickly becomes dull 1 Sanding belt has been stored in a damp environment 2 Sanding belt has been folded or sm...

Page 37: ...See Figure 36 Amp Meter Current Sensor Power IN Terminal Block Fuse Block Sanding Motor Contactor Conveyor Motor Contactor Contactor Connections See Figure 38 Contactor and Thermal Relay Connections S...

Page 38: ...25 Wide Belt Sander SERVICE Figure 36 Main terminal blocks Figure 39 Emergency brake solenoid Figure 38 Contactor connections Figure 40 Contactor and thermal relay connections Figure 37 Emergency bra...

Page 39: ...VICE W1751 Control Panel Component Connections Figure 41 Digital amp meter Figure 43 Conveyor Start and stop switches Figure 42 Power lamp Figure 44 Sanding motor start and stop switches Figure 45 Eme...

Page 40: ...38 W1751 25 Wide Belt Sander SERVICE W1751 Limit Switch Wiring Diagram...

Page 41: ...39 W1751 25 Wide Belt Sander SERVICE W1751 General Wiring Diagram...

Page 42: ...40 W1751 25 Wide Belt Sander PARTS Lower Cabinet and Sanding Motor...

Page 43: ...51054 FIXING SCREW M10 1 5 X 30 18 X1751018 RACK 55 X1751055 MOTOR 7 5HP 220V 1 PH 19 XPSB26M CAP SCREW M6 1 X 12 55 1 X1751055 1 FAN 20 X1751020 SUPPORT FRAME 55 2 X1751055 2 FAN COVER 21 XPSB12M CAP...

Page 44: ...42 W1751 25 Wide Belt Sander PARTS Conveyor System...

Page 45: ...1751143 1 FAN COVER 114 XPW05M FLAT WASHER 4MM 143 2 X1751143 2 FAN 115 XPS48M PHLP HD SCR M4 7 X 50 143 3 X1751143 3 WIRING COVER 116 XPN04M HEX NUT M4 7 144 XPLW04M LOCK WASHER 8MM 117 X1751117 EMER...

Page 46: ...44 W1751 25 Wide Belt Sander PARTS Upper Roller System...

Page 47: ...1751208 COVER 229 X1751229 TOP ROLLER 209 XPS02M PHLP HD SCR M4 7 X 12 230 X1751230 TOP ROLLER SHAFT 210 XPLW04M LOCK WASHER 8MM 231 X1751231 TOP COVER 211 XPB07M HEX BOLT M8 1 25 X 25 232 X1751232 DI...

Page 48: ...46 W1751 25 Wide Belt Sander PARTS Platen and Sanding Drum System...

Page 49: ...1 X 12 351 X1751351 SUPPORT ROLLER 373 X1751373 GRAPHITE SLIDE FEMALE 352 X1751352 SUPPORTING ROLLER SHAFT 374 X1751374 CARBON GRAPHITE 90 X 675 MM 353 X1751353 SLEEVE 375 X1751375 SET PLATE 354 X1751...

Page 50: ...48 W1751 25 Wide Belt Sander PARTS Upper Cabinet and Control Panel...

Page 51: ...EMERGENCY STOP BUTTON 433 X1751433 GASKET 411 XPS31M PHLP HD SCR M6 1 X 35 434 XPFH49M FLAT HD SCR M3 5 X 6 412 X1751412 PRESSURE ROLLER FRAME 435 XPN06M HEX NUT M5 8 413 XPLW03M LOCK WASHER 6MM 436...

Page 52: ...N 528 X1751528 PLASTIC CONNECTOR L 6 1 8 509 X1751509 LIMIT SWITCH 529 X1751529 LIMIT SWITCH BASE 510 XPFH05M FLAT HD SCR M5 8 X 12 530 XPS25M PHLP HD SCR M4 7 X 35 511 XPB02M HEX BOLT M6 1 X 12 531 X...

Page 53: ...01M HEX NUT M6 1 604 1 X1751604 1 CONTACTOR TECO CN 25 220V 617 X1751617 CONTROL BOX 604 2 X1751604 2 RELAY TECO RHN 10 21 31A 618 X1751618 WIRE SLEEVE 605 X1751605 CONTACTOR TECO CN 21 220V 619 X1751...

Page 54: ...706 X1751706 PLATEN REMOVAL TOOL 702 X1689002 BOX WRENCH 30 37MM 707 XPWR1719 COMBO WRENCH 17 19MM 703 X1751703 PHILLIPS SCREWDRIVER 708 XPWR1113 COMBO WRENCH 11 13MM 704 X1751704 TOOL BOX 709 XPWR810...

Page 55: ...360 734 3482 or www shopfox biz Label Placement REF PART DESCRIPTION REF PART DESCRIPTION 800 X1751800 SHOP FOX LOGO PLATE 811 XLABEL06 LABEL USE RESPIRATOR GLASSES 801 X1751801 DATA LABEL W1751 813 X...

Page 56: ...defect resulted from causes not within the scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock Internation...

Page 57: ...epresents a good value _____ Yes ____ No 5 Would you recommend Shop Fox products to a friend _____ Yes ____ No 6 What is your age group _____ 20 29 ____ 30 39 ____ 40 49 _____ 50 59 ____ 60 69 ____ 70...

Page 58: ...TAPE ALONG EDGES PLEASE DO NOT STAPLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC P O BOX 2309 BELLINGHAM WA 98227 2309 Place Stamp Here...

Page 59: ......

Page 60: ......