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Model W1779 18 Gauge Stapler Kit

-11-

Replacing Pistons and 

O-Rings

Under heavy use, a piston or piston shaft 
may wear out. Replacement is quick and 
easy. Contact your authorized Shop Fox 
dealer to obtain the Piston Repair Kit 
(part number X1779001).

6.

  Open the nose cover as if to clear a 

jammed staple.

7.

  Watch the discharge area and push 

the top of the piston with your 
finger. You will see the piston shaft 
slide down the discharge area. 

8.

  Taking care not to scratch or dent the 

stapler parts, use a wooden dowel 
or similarly shaped tool to push the 
piston shaft back inside the stapler 
until you can grip the piston head and 
remove it from the cylinder. Clean 
and inspect the parts for cracks, 
wear, or burrs.

9.

  Place a new O-ring on the new piston 

and apply a thin film of the stapler 
lubricating oil on the O-ring.

10.

 Insert the new piston in the cylinder. 

Make sure that the grooves on the 
piston shaft line up with those on the 
guide at the bottom of the cylinder.  
The new piston should easily slide 
into the cylinder. 

DO NOT force the 

piston into the cylinder!

 If the piston 

is not easily inserted, double-check 
the alignment of the piston shaft with 
the grooves on the guide.

11.

 After the piston is inserted correctly, 

close the magazine. Replace the rear 
cap assembly and tighten the four 
cap screws.

12.

 For more assistance, or to install a 

complete O-ring set, refer to the 
appropriate breakdown diagram 
in the back of this manual for 
component locations.

To replace a piston and O-ring, do 
these steps:

1.

  DISCONNECT STAPLER FROM THE AIR 

SUPPLY!

2.

  Remove all staples from the magazine 

cartridge, and clean the exterior of 
the stapler. 

3.

  Remove the four cap screws on the 

back of the stapler, near the exhaust 
port.

4.

  Remove the cap.

5.

  The  top  of  the  piston  should  now  be 

visible  inside  the  cylinder,  which  is 
housed in the head of the stapler.

Always  disconnect  stapler  from 
air  whenever  servicing!  During 
maintenance,  a  stapler  connected 
to air may fire accidentally, causing 
serious personal injury!

Summary of Contents for SHOP FOX W1779

Page 1: ...GHT JUNE 2007 BY WOODSTOCK INTERNATIONAL INC REVISED DECEMBER 2007 JM WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL I...

Page 2: ......

Page 3: ...job for which it was not designed 9 DO NOT USE UNDER THE INFLUENCE OF DRUGS OR ALCOHOL SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols...

Page 4: ...sories 16 REDUCE THE RISK OF UNINTENTIONAL FIRING Do not carry tool with hand on trigger and always disconnect from air when not in use 17 DISCONNECT TOOLS before servicing changing accessories or mov...

Page 5: ...trigger pulled when loading fasteners carrying or holding tool Carry the stapler only by the handle never by any other part Do not carry the stapler by the air hose Disconnect the stapler from the ai...

Page 6: ...ation is not understood or followed This tool has been specially designed to provide many years of trouble free service Close attention to detail ruggedly built parts and a rigid quality control progr...

Page 7: ...is filter lubricator regulator unit will protect your tool from damaging water build up allow you to adjust and maintain regulated air pressure to your tool and save you the inconvenience of having to...

Page 8: ...in components shipped with the Model W1779 Lay the components out to inventory them Note If you can t find an item on this list check the mounting location on the tool or examine the packaging materia...

Page 9: ...s If the stapler does not fire then the safety nose mechanism is working correctly If the stapler does fire when you do this immediately disconnect the stapler from the air supply and call Technical S...

Page 10: ...ion To operate your stapler do these steps 1 Connect the air supply to the quick connect fitting 2 To test for proper staple penetration hold the stapler perpendicular to the surface of a piece of cle...

Page 11: ...deflection can cause injury if your free hand is securing the workpiece in the location that the staple deflects Figure 5 Example of staple deflection The stapler is designed to fire one staple at a...

Page 12: ...edle nose pliers 6 Secure the safety cover with the cap screws removed in Step 4 7 Throw the damaged staple away 8 Inspect the staple stick If it is bent or damaged insert a new staple stick that only...

Page 13: ...shaft line up with those on the guide at the bottom of the cylinder The new piston should easily slide into the cylinder DO NOT force the piston into the cylinder If the piston is not easily inserted...

Page 14: ...n in Figure 9 before every use or after 2 hours of continuous use Figure 9 Lubricating stapler via air inlet Never use gasoline or other flammable liquids to clean this tool Vapors in the tool may ign...

Page 15: ...PARTS BREAKDOWN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 192021 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 45 45 45 46 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61...

Page 16: ...6 X1779016 LEVER 52 X1779052 CYLINDER 17 X1779017 PUSHER 53 X1779053 O RING 29 7 X 3 55 18 X1779018 SPRING PIN 54 X1779054 O RING 30 X 1 8 19 X1779019 SPRING SEAT 55 X1779055 COLLAR 20 X1779020 COMPRE...

Page 17: ...ws and fittings 3 Clean nose 4 Clean magazine and inspect repair damage 5 Check fittings hose compressor and air pressure 6 Replace O ring and lubricate 7 Replace trigger valve O rings 8 Replace bumpe...

Page 18: ......

Page 19: ...to a friend _____ Yes ____ No 6 What is your age group _____ 20 29 ____ 30 39 ____ 40 49 _____ 50 59 ____ 60 69 ____ 70 7 What is your annual household income _____ 20 000 29 000 ____ 30 000 39 000 __...

Page 20: ...TAPE ALONG EDGES PLEASE DO NOT STAPLE FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC P O BOX 2309 BELLINGHAM WA 98227 2309 Place Stamp Here FOLD ALONG DOTTED LINE...

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