Woodstock W1812, User Manual

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Page 2: ...VAL OF WOODSTOCK INTERNATIONAL INC Printed in Taiwan 12268CR 207 211 210 2 211 210 1 211 244 211 240V2 207 Figure 1 W1812 chain guard and collar 95V2 86 Updated on Page 48 Updated on Page 45 For improved shipping stability we added an updated shipping brace system which is shown as the numbered items in Figure 2 REF PART DESCRIPTION 86 X1812086 SAFETY GUARD 95V2 X1812095V2 COLLAR V2 10 09 207 XPN0...

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Page 4: ...18 Installing Planing Knives 19 Installing Moulding Knives 20 Feed Roller Height and Spring Tension 21 Workpiece Inspection 23 Planing Do s and Don ts 24 Planing Operation 25 Moulding Do s and Don ts 26 Moulding Operation 30 8 JJFI J D8 EK E8E General 33 Cleaning 33 Cleaning Feed Motor 33 Table and Base 33 Lubrication 34 J IM General 35 Changing Feed Motor Brushes 35 Feed Roller to Table Alignment...

Page 5: ...p operation maintenance and service of this product We stand behind our machines In the event that questions arise about your machine please contact Woodstock International Technical Support at 360 734 3482 or send e mail to k Z_ jlggfik7j_fg fo Y q Our knowledgeable staff will help you troubleshoot problems and process warranty claims EKIF L K FE If you need the latest edition of this manual you ...

Page 6: ...e Control Panel Feed Speed Control Dial Emergency Stop Button Cutterhead ON Button A Headstock Lock Lever B Chip Deflector Lock Pin C Cabinet Door D Belt Cover E Dust Cover w Port F Guide Rail Lock Lever G Guide Rail Set H Cast Iron Table and Wings I Vented Sheet Metal Cabinet li 1 W1812 Front and rear view B C A H Q I J L M N P D E F R K O G ...

Page 7: ...139 lbs c Zki ZXc Switch Magnetic Switch w Thermal Overload Protection Switch Voltage 220V Cord Length 10 ft Cord Gauge 14 gauge Recommended Breaker Size 15 amp Plug No Dfkfij lkk i_ X Type TEFC Capacitor Start Induction Horsepower 2 HP Voltage 220V Phase Single Amps 12A Speed 3450 RPM Cycle 60 Hz Number Of Speeds 1 Power Transfer Power Twist V Belt Bearings Shielded and Lubricated Ifcc ij Type DC...

Page 8: ...ckness 7 16 Extension Wing Length 11 Extension Wing Width 89 16 Floor to Table Height 303 8 Fk_ i e fidXk fe Number of Dust Ports 1 Dust Port Size 4 Measurement Scale Units Inches fejkilZk fe DXk i Xcj Cabinet Formed Steel Body Assembly Cast Iron Cutterhead Assembly Steel Table Extension Wing Precision Ground Cast Iron Paint Powder Coat Infeed and Outfeed Rollers Rubber Coated Steel Fk_ i Serial N...

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Page 11: ...during the entire operation 5 PLANING CORRECT MATERIAL Only plane natural wood stock with this planer moulder DO NOT plane MDF plywood laminates or other synthetic products 6 GRAIN DIRECTION Cutting across or against the grain is hard on the planer moulder and may increase the risk of workpiece kick out Always cut with the grain or at a slight angle with the grain 7 LOOKING INSIDE PLANER MOULDER W...

Page 12: ...r this machine pfl Xi lejli XYflk k_ n i e Zf j e pfli Xi X fi pfl gcXe kf Zfee Zk pfli dXZ_ e kf X j_Xi Z i Zl k pfl dXp Zi Xk X i fi Z iZl k fm icfX _XqXi Ç Zfejlck X hlXc c Zki Z Xe kf i lZ k_ j i jb We do not recommend using an extension cord however if you have no alternative use the following guidelines Use a cord rated for Standard Service S Do not use an extension cord longer than 50 feet ...

Page 13: ...ink Belt 1 D Cabinet 1 E Belt Cover 1 F Guide Rail Set 1 G Pedestal Switch 1 H Handwheel w Knob 1 I Steel Conduit 1 J Hardware Bag 1 Hex Bolts 5 16 18 x 3 4 Planer Moulder Head 4 Flat Washers 5 16 Planer Moulder Head 4 Hex Bolts 5 16 18 x 1 Pedestal Switch 3 Flat Washers 5 16 Pedestal Switch 3 Flange Screws 10 24 x 1 2 Dust Port 3 Hex Bolts 5 16 18 x 3 4 Belt Cover 2 Flat Washers 5 16 Drive Belt C...

Page 14: ...rine based solvents such as brake parts cleaner or acetone if you happen to splash some onto a painted surface you will ruin the finish DXZ_ e GcXZ d ek D8B pfli j_fg ÈZ_ c jX É ejli k_Xk pfli nfibgcXZ j eXZZ jj Yc kf Z_ c i e Yp Zcfj e Xe cfZb e Xcc ekiXeZ j n_ e pfl Xi XnXp E M I Xccfn lekiX e m j kfij e pfli j_fg n_ e Xjj dYc e X aljk e fi fg iXk e hl gd ek LJ _ cg ij fi gfn i c k e hl gd ek kf...

Page 15: ...tability you can mount your new machine to the floor Because this is an optional step and floor materials may vary floor mounting hardware is not included We recommend using a precision level on the table surface to make sure that your machine rests flat 9fck e kf feZi k cffij Anchor studs or lag screws and anchors li 6 are two popular methods for anchoring an object to a concrete floor We suggest...

Page 16: ...ad of using the feet you can place the cabinet directly on the Shop Fox Model D2057 Heavy Duty Mobile Base equipped with swivel casters and post brakes Position the stand upright then adjust the feet so the cabinet sits level on the floor When level tighten the jam nuts to lock the feet in place With the help of an assistant lift the planer moulder headstock and position it onto the cabinet as sho...

Page 17: ...tion arrow shown in li 10 Next while keeping your fingers clear lift the motor and roll the belt onto the motor pulley as shown in li 11 0 Attach the belt guard to the stand li 12 with two 5 16 18 x 3 4 hex bolts four 5 16 flat washers and two 5 16 18 hex nuts Slide the handwheel hub over the shaft li 12 and tighten the set screw with a 5mm hex wrench li 11 Installing the belt guard li 10 Installi...

Page 18: ...hrough the conduit and loom clamps and then plug it into the motor Fasten the conduit mounting bracket li 14 to the headstock with two 5 16 18 x 3 8 flange screws Install two T nuts in each table slot li 15 Position the inner and outer guide rails so the elongated T nut slots li 15 are positioned on the infeed table Insert the lock levers through the guide rails and then thread them into the T nut...

Page 19: ...ust take into account many variables including the CFM rating of the dust collector the length of hose between the dust collector and the machine the number of branches or Y s and the amount of other open lines throughout the system Explaining this calculation is beyond the scope of this manual If you are unsure of your system consult an expert or purchase a good dust collection how to book ljk fc...

Page 20: ... to make sure the knives are tight and rotate the cutterhead to make sure the knives do not hit the table Reinstall the chip deflector and connect the machine to the power source Push the OFF button in then turn it clockwise so it pops out li to ensure it resets Turn the speed control dial li counterclockwise to its slowest setting then push the ON button and the main motor will start 0 Turn the s...

Page 21: ... training from an experienced planer moulder operator before performing any unfamiliar operations 8Yfm Xcc pfli jX kp j_flc Zfd ijk Before proceeding with this operation section see li 19 to familiarize yourself with the locations and names of the planer moulder controls I 8 Xe le ijkXe k_ j ek i ejkilZk fe dXelXc Y fi lj e k_ j dXZ_ e J i flj g ijfeXc ealip dXp fZZli jX kp Xe fg iXk feXc e fidXk ...

Page 22: ...ole positions shown in li 21 Make sure to keep the planer blade seated against the cutterhead lip while tightening the bolts Visually inspect to make sure that the planer blade did not move away from the cutterhead lip li 22 during the tightening process If so reinstall the blade until it is correctly seated Rotate the cutterhead and install the other planer blade 0 Set the depth stop li 19 to mai...

Page 23: ...e knife to the cutterhead with the knife bolts and washers li 25 Make sure the knife did not move away from the cutterhead lip when tightened then rotate the cutterhead to the bottom Install the other moulding knife 0 Set the guide rail alignment for clearance and set the depth stop to maintain moulding knife to table clearance 10 Adjust the feed rollers and spring tension as outlined in Feed Roll...

Page 24: ...d roller stop jam nuts and rotate the eccentric stops with a 5mm hex wrench until the rollers lower to the required level For planing lower the roller so it is approximately 1mm below the lowest sweep of the planing knife For moulding lower the roller so it is approximately 3 16 below the highest point of the moulding knife profile Refer to Figure 27 to study and find the highest point of the moul...

Page 25: ... stop to lower or raise the roller and retighten the jam nut li 28 Feed roller stop adjustment Jam Nut Lower Hole li 29 Eccentric stop Eccentric Stop li 30 Feed roller tension adjustment 3 Loosen and back off the four spring tensioner jam nuts li 30 completely and unthread the ten sioner assemblies until you are sure that they are not touching the springs Thread the tensioners back into the housin...

Page 26: ...staples imbedded gravel etc from any workpiece you plan on using Metal or gravel in a workpiece will instantly damage the knives Avoid processing a workpiece with a high moisture content Wood with more than 20 moisture or wood that has been exposed to rain or snow will cut poorly and cause unnecessary wear on the knives and motor Process ONLY wooden workpieces Never process particle board plywood ...

Page 27: ...another and feed them both into the planer moulder to compensate for a workpiece that may be too thin Planing with two loose stacked boards can result in workpiece ejection causing injury Dlck gc 9fXi XqXi Only plane one board at a time Figure 33 Whether you use guide rails or not never attempt to plane more than one board at a time side by side If one board is slightly lower that the other the fe...

Page 28: ...GLASSES EAR PROTECTION AND A RESPIRATOR 8 Tighten the headstock lock lever start the machine and turn the feed speed control dial to a medium speed 9 Stand clear of the workpiece path place the flat side of the board down on the table and slowly feed the workpiece into the machine until the feed roller begins to pull the workpiece 10 For subsequent passes adjust the headstock height and feed rate ...

Page 29: ...d to the cast iron table and a three piece guide system Figure 36 will prevent tool and table damage by absorbing the full sweep of the knife Never attempt to use edge forming profile knives with out pre installing a wooden sacrificial table Often these types of knives sweep lower than the workpiece and will contact the table causing severe machine damage or personal injury Top View REMEMBER mould...

Page 30: ...ge Be Gfj k fe e Depending on the knife profile and the hardness of the workpiece to minimize the potential for vibration and chatter marks on the workpiece install moulding knives closer to column rather than farther away Figure 38 Figure 37 Crown moulding track INCORRECT Figure 38 Knife positioning CORRECT CORRECT INCORRECT REMEMBER moulding knives have many different pro files before starting t...

Page 31: ...into the planer moulder Never cut into moulding that is wider than the knife Otherwise the knife will overheat burn the wood and dull rapidly 8cnXpj Lj l IX cj N_ e Dflc e Make sure to use the guide rails Figure 40 so the moulding profile can be cut with maximum safety and without wander twisting or profile misalignment Do not attempt to cut moulding without using the guide rails Otherwise the wor...

Page 32: ...p wooden extension rails to the table so they support at least 75 of the workpiece height on both sides Figure 41 Never attempt to use the low profile metal guide rails that came with this machine if they do not adequately support the workpiece such as with tall workpieces If the workpiece slips out of rails because the rails are too low the workpiece can be ejected from the machine causing severe...

Page 33: ...head manually to verify that the knives do not contact the table or the guide rails 8 PUT ON SAFETY GLASSES EAR PROTECTION AND A RESPIRATOR 9 Turn the feed speed control dial to a slow speed and start the machine Finding the best feed rate will be a process of trial and error based on finding a bal ance between the wood type moulding knife profile and the quality of finish desired 10 Stand to the ...

Page 34: ...ht moulding profiles produced by this machine Ideal for round top windows and arched doorways that are characteristic of custom woodwork This jig requires a shop made 3 4 thick template of the same arc or radius as the workpiece Maximum width capacity is 51 2 li 43 Model D3393 elliptical jig D3337 41 4 Crown D3336 35 8 Crown D3335 31 4 Crown D3334 23 4 Crown D3333 21 4 Crown D3344 41 4 Base D3341 ...

Page 35: ...city li D2057 Shop Fox mobile base N 0ÇCXi ljk fcc Zk fe J gXiXkfi Our Dust Collection Separator increases the chip collec tion capacity of dust collection systems that are rated 800 CFM or greater Designed to fit securely on top of a stan dard 30 gallon metal trash can this molded ABS fitting is engineered to use cyclonic action to drop out larger particles from the dust flow The fitting features...

Page 36: ...ng window or it may become etched and cloudy Remove the chip deflector and use only warm water with a mild dish soap to clean the window Do not let water come in contact with metal parts or rust may occur c Xe e Regular maintenance on your machine will ensure its optimum performance Make a habit of inspecting your machine each time you use it Loose mounting bolts Worn switch damaged cords and plug...

Page 37: ... oil or motor oil and reinstall to the recorded height or spring tension Place the nozzle under the chain housing and vacuum out all dust Then brush a coat of light machine oil or motor oil on the drive chains li 50 Clean the column ways and leadscrew with mineral spirits and brush a coat of light machine oil or motor oil on all cleaned locations li 51 Apply a few drops of light machine oil or mot...

Page 38: ...Unscrew the both motor dust cover retaining screws and remove the dust cover Figure 52 3 Unscrew the brush covers from both sides of the motor and remove the brushes shown in Figure 53 4 Vacuum out carbon dust from the motor and both brush bores DO NOT blow dust out with compressed air 5 Insert new brushes into the slots in the motor housing ensuring that the brush caps are threaded in com pletely...

Page 39: ... set of feeler gauges measure the gap between the roller and the block If the gap is more than 0 005 then proceed to Step 8 and adjust the swing arm lower so the gap is less than 0 005 Loosen the cap screw shown in li 56 then rotate the cam nut until the swing arm lowers and the roller just touches the block 0 Remove the gauge block and retighten the cap screw Check and adjust the outfeed roller n...

Page 40: ...sure that the shafts are not always tensioned However the chain must still be tight enough so it does not skip sprocket teeth To adjust the drive chain slack do these steps 1 DISCONNECT THE PLANER MOULDER FROM POWER 2 Raise the headstock until you have easy access to the chain area 3 Loosen the tension adjuster jam nut Figure 59 4 Use a 4mm hex wrench to adjust the tensioner until there is 3 5mm o...

Page 41: ...4 Using a 4mm hex wrench adjust the upper and lower gib screws in an alternating fashion until a slight drag is detected in the headstock slide when the handwheel is cranked 5 Tighten the lock nuts NOTICE When adjusting gibs the goal is to remove unneces sary sloppiness or binding from the headstock as it is slid up and down on the column A loose gib will allow the headstock to vibrate and the kni...

Page 42: ... junction box 8G8 KFIJ Some capacitors store an electrical charge for up to five minutes after being disconnected from the power source To avoid being shocked wait at least this long before working on capacitors I L K I HL I D EKJ You MUST follow the requirements on GX when connecting your machine to a power source N I FDGFE EK 8D8 Damaged wires or components increase the risk of serious personal ...

Page 43: ... XgXZ kfi fk fk ifle J Kpg fekXZkfi DX e k Z Jn kZ_ 8jj dYcp fekifc GXe c WARNING ACCIDENTAL INJURY HAZARD Disconnect power supply before adjustments setup or maintenance Gcl fejfc Le k iZl k 9fXi 8dg lj A A 68 C BDIDG HE 9 BDIDG DXZ_ e Gfn i fi fejfc Le k Gfn i fi Dfkfi Gfn i fi lkk i_ X Dfkfi Gfn i fi fekifc GXe c Gfn i fi fekifc fi N i e X iXd JKFG Read Page 39 Before Wiring Wiring Diagram ...

Page 44: ...fe ek CfZXk fej li 61 Electrical component locations JKFG Read Page 39 Before Wiring Emergency Stop Switch Feed Speed Dial ON Switch Feed Motor Control Panel Feed Motor Circuit Board Magnetic Contactor Thermal Relay Motor Junction Box Start Capacitor ...

Page 45: ...y press reset button inside switch 6 Motor connection wired incor rectly 6 Wire motor correctly refer to inside junction box cover or manual wiring diagram on Page 40 7 Contactor not energized has poor contacts main motor only 7 Test all legs for power test field coil and replace if at fault wiring diagram on Page 40 8 Motor ON switch at fault main motor only 8 Replace switch 9 Plug or receptacle ...

Page 46: ...e 3 Rails are incorrectly adjusted 3 Adjust calibrate rails 4 Workpiece material not suitable for machine 4 Only cut applicable metals with the correct grade and size of blade or bit 5 Feed rate or cutting speed too fast 5 Decrease feed rate or cutting speed 6 Belt slipping 6 Tension replace belt ensure pulleys are aligned 7 Pulley or sprocket slipping on shaft 7 Replace pulley and key or set scre...

Page 47: ...feed rate 4 Taking too deep of a cut 4 Take a smaller depth of cut Always reduce cutting depth when surface planing or working with hard woods Page 23 Chipping inconsistent pattern 1 Chips are not being properly expelled from the cutterhead area 1 Provide a minimum of 400 CFM at the port and keep dust collector and ducting free of clogs and restrictions Fuzzy grain 1 Wood may have high moisture co...

Page 48: ... 45 N Fne i j DXelXc D j eZ 0 G8IKJ G8IKJ X jkfZb 0 0 0 0 0 0 0 0 0 0 0 0 0 00 0 0 0 ...

Page 49: ...PHLP HD SCR 1 4 20 X 3 8 17 X1812017 SCALE 64 X1812064 POINTER 18 X1812018 SCALE COLLAR 65 X1812065 GIB 19 X1812019 ELEVATING SCREW 68 X1812068 SCALE ROLLER SCREW 20 XPSS02 SET SCREW 5 16 18 X 3 8 69 X1812069 PLANER KNIFE SET 21 X1812021 CUTTERHEAD PULLEY 70 XPW02 FLAT WASHER 3 8 22 X1812022 ROTATION LABEL 71 XPB18 HEX BOLT 3 8 16 X 1 23 X1812023 COLLAR 72 X1812072 INNER RAIL 24 X1812024 SPACER 73...

Page 50: ...221 XPB24 HEX BOLT 3 8 16 X 1 1 4 211 XPW07 FLAT WASHER 5 16 229 X1812229 VENTED REAR PANEL 213 X1812213 MOTOR 2HP 220V 229 1 X1812229 1 LATCH ASSEMBLY 213 1 XPC400C S CAPACITOR 400M 250V 1 3 4 X 3 3 4 229 2 X1812229 2 SPACER 213 2 X1812213 2 FAN 229 3 XPFS19M FLANGE SCREW M4 7 X 4 213 3 X1812213 3 FAN COVER 229 4 XPS17M PHLP HD SCR M4 7 x 6 213 4 X1812213 4 CAPACITOR COVER 230 X1812230 LINK BELT ...

Page 51: ...306 328 338 319 375 374 376 311 310 1 325 350 327 378 377 340 339 385 327 384 387 381 302 3 302 2 388 389 397 390 398 302 4 390 396 358 355 352 301 356 391 393 386 333 380 395 394 334 307 392 382 399 383 302 1 367 366 351 350 354 353 302 301 Dfkfi Xe fekifcj Note For wiring harness locations refer to wiring diagram on Page 40 ...

Page 52: ...D 312 XPN02 HEX NUT 5 16 18 380 XPS19M PHLP HD SCR M5 8 X 6 315 X1812315 MACHINE POWER CORD 220V 381 X1812381 END CAP 315 1 X1812315 1 CUTTERHEAD MOTOR POWER CORD 382 X1812382 BRUSH HOUSING 315 2 X1812315 2 CONTROL PANEL POWER CORD 383 X1812383 THERMOCOUPLE 319 X1812319 VARIABLE SPEED CONTROL KNOB 384 X1812384 STATOR HOUSING 321 X1812321 BOTTOM COLOR STRIPE 385 XPTLW08M EXT TOOTH WASHER 10MM 322 X...

Page 53: ...f jkfZb ek ieXk feXc eZ Xk fi nnn j_fg fokffcj Zfd kf fi i e n cXY cj REF PART DESCRIPTION REF PART DESCRIPTION 400 D3377 LOGO SHOP FOX 407 X1812407 CUTTERHEAD WARNING LABEL 401 X1812401 COVER WARNING LABEL 408 X1812408 MACHINE NAME LABEL 402 X1812402 ID LABEL 409 PLABEL 63 DISCONNECT 220V LABEL 404 X1812404 COVER WARNING LABEL 410 X1812410 MODEL NUMBER LABEL 405 XLABEL 12 READ MANUAL LABEL 412 X1...

Page 54: ...ecommend Shop Fox products to a friend _____ Yes ____ No What is your age group _____ 20 29 _____ 30 39 ____ 40 49 _____ 50 59 _____ 60 69 ____ 70 What is your annual household income _____ 20 000 29 000 _____ 30 000 39 000 ____ 40 000 49 000 _____ 50 000 59 000 _____ 60 000 69 000 ____ 70 000 Which of the following magazines do you subscribe to 0 Comments VVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVV...

Page 55: ...TAPE ALONG EDGES PLEASE DO NOT STAPLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE NFF JKF B EK IE8K FE8C E G F 9FO 0 9 CC E 8D N8 0 0 Place Stamp Here ...

Page 56: ...c s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpose are hereby limited to the duration of this written warranty We do not warrant that Shop Fox machinery complies with the provi...

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