Woodstock W1866, Owner'S Manual

Page 1: ...THE Phone 360 734 3482 Online Technical Support techsupport woodstockint com COPYRIGHT MARCH 2019 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FOR...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...ssembly 19 Test Run 23 OPERATIONS 25 General 25 Stock Inspection Requirements 26 Adjusting Headstock 27 Adjusting Tailstock 27 Adjusting Tool Rest 28 Installing Removing Headstock Center 29 Installing...

Page 4: ...knowledgeable staff will help you troubleshoot problems and process warranty claims If you need the latest edition of this manual you can download it from http www woodstockint com manuals If you have...

Page 5: ...tent Machine Weight 797 lbs Length x Width x Height 58 x 31 x 30 in Must Ship Upright Yes Electrical Power Requirement 220V Single Phase 60 Hz Full Load Current Rating 15 8A Minimum Circuit Size 20A C...

Page 6: ...Spindle Increments 7 5 deg No of Indexes 48 Outboard Spindle Thread Direction Right Outboard Spindle Size 1 1 4 in Outboard Spindle TPI 8 TPI Tool Rest Information Tool Rest Width 14 1 8 in Tool Rest...

Page 7: ...rating d Rotate workpiece by hand before applying power e Rough out workpiece before installing on faceplate f Do not mount split workpiece or one containing knot g Use lowest speed when starting new...

Page 8: ...ton Enables spindle rotation after Emergency Stop button has been disengaged or power has been lost D Speed Control Knob Adjusts spindle speed from low to high within range governed by pulley belt pos...

Page 9: ...er Secures tailstock in position along bed Figure 2 Tailstock controls J K L M N Tool Rest Provides stable platform for cutting tools O Tool Rest Lock Handle Secures tool rest in position P Tool Rest...

Page 10: ...or alcohol when tired or when distracted ELECTRICAL EQUIPMENT INJURY RISKS You can be shocked burned or killed by touching live electrical components or improperly grounded machinery To reduce this r...

Page 11: ...ce accidental contact with moving parts or flying debris make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer and bette...

Page 12: ...ding to side of lathe until workpiece reaches full speed and you can verify safe rotation USE CORRECT SPEEDS Select correct spindle speed for workpiece size type shape and condition Use low speeds whe...

Page 13: ...the Index Head The mechanism that allows the headstock spindle to be locked at specific intervals for layout or other auxiliary tasks Offset Turning A turning situation where the center of the workpie...

Page 14: ...rcuit Type 220V 240V 60 Hz Single Phase Circuit Size 20 Amps Plug Receptacle NEMA 6 20 Full Load Current Rating The full load current rating is the amperage a machine draws at 100 of the rated output...

Page 15: ...st only be inserted into a matching receptacle see Figure that is properly installed and grounded in accordance with local codes and ordinances For 220V Connection The machine must be properly set up...

Page 16: ...achine presents serious injury hazards to untrained users Read through this entire manual to become familiar with the controls and opera tions before starting the machine HEAVY LIFT Straining or crush...

Page 17: ...containers you should have the following items Inventory Figures 5 8 Qty A Lathe Assembly Headstock mounted 1 Tool Rest mounted 1 Tool Rest Base mounted 1 Tailstock mounted 1 B Stand Legs 2 C Open En...

Page 18: ...faces If your cleaner degreaser is effective the coating will wipe off easily Tip An easier way to clean off thick coats of rust preventative from flat surfaces is to use a PLASTIC paint scraper to sc...

Page 19: ...ace allocation Physical Environment The physical environment where your machine is operated is important for safe operation and the longevity of its components For best results operate this machine in...

Page 20: ...or if it is permanently connected hardwired to the power supply local codes may require that it be anchored to the floor If not required by any local codes fastening the machine to the floor is an op...

Page 21: ...ht approximately 481 4 apart and align them reasonably well see Figure 11 Assembling the W1866 lathe consists of attaching the legs to the lathe bed and then attaching the chuck guard tool rack and ch...

Page 22: ...rest next to tailstock 6 To further balance load loosen headstock lock lever see Figure 15 and move headstock to center of bedway Figure 15 Location of headstock lock lever Headstock Lock Lever Figur...

Page 23: ...sary adjustments so bed is level from side to side and front to back This process will help bedways remain straight and flat Note For best results use a precision level that is at least 12 long and se...

Page 24: ...17 Loosen set screw on inside lock collar so collar moves freely see Figure 20 18 Insert chuck guard shaft into arm while lifting spring pin Gently rotate chuck guard until spring pin settles into det...

Page 25: ...gate and correct strange or unusual noises or vibrations before operating machine further Always disconnect machine from power when investigating or correcting potential problems 9 Rotate speed contro...

Page 26: ...ton 12 Without resetting Emergency Stop button twist spindle direction switch to F and R positions Machine should not start at either position If machine does not start Emergency Stop button safety fe...

Page 27: ...lowing 1 Examines workpiece to make sure it is suitable for turning No extreme bows knots or cracks should exist 2 Prepares and trims up workpiece with a bandsaw or table saw to make it roughly concen...

Page 28: ...n wood While cutting these objects can become dislodged and hit the operator cause tool grab or break the turning tool which might then fly apart Always visually inspect your workpiece for these items...

Page 29: ...in small increments to fine tune the clamping pressure as needed Always operate lathe with headstock firmly locked to bed Otherwise serious personal injury may occur as workpiece or faceplate could sh...

Page 30: ...st spindle turning operations the cutting tool should contact the workpiece slightly above centerline For most inside bowl turning operations the cutting tool should contact the workpiece slightly bel...

Page 31: ...ed end of center into spindle and push it in with a quick firm motion as shown in Figure 26 4 Make sure center is securely installed by attempting to pull it out by hand a properly installed center wi...

Page 32: ...ood fit and reduce runout 3 Firmly insert tapered end of center into tailstock quill as shown in Figure 28 4 Make sure center is securely installed by attempting to pull it out by hand a properly inst...

Page 33: ...and workpiece separating from spindle during operation headstock faceplate MUST be firmly threaded onto spindle and secured in place by fully tightening the two faceplate set screws If these instruct...

Page 34: ...ing RPM General Cutting RPM Finishing RPM Under 2 1600 2300 2300 2 4 800 1600 2300 4 6 500 1100 1700 6 8 400 800 1250 8 10 300 700 1000 10 12 250 550 900 12 16 200 450 680 16 20 150 350 550 20 24 100...

Page 35: ...Close belt access cover Pulley Deflection Pulley 1 2 Figure 35 Testing for 1 2 belt deflection Indexing on a lathe is typically used for workpiece layout and other auxiliary operations that require e...

Page 36: ...iece marked diagonally from corner to corner to determine center Workpiece Center Corners Removed Figure 39 Corners of workpiece removed 5 If your workpiece is over 2 x 2 cut corners off workpiece len...

Page 37: ...spinning workpiece until the spindle reaches full speed and you can verify that the workpiece will not come loose Use the slowest speed when starting or stopping the lathe Select the right speed for...

Page 38: ...nting Workpiece on Backing Block below Figure 42 Typical attachment of faceplate to workpiece Figure 43 Correct and incorrect screw types Correct Incorrect Only use screws with non tapered heads see F...

Page 39: ...nd clamp washer located underneath assembly With help from an assistant remove it from lathe bed 5 Loosen headstock then move it all the way to tail end of lathe bed as shown in Figure 44 6 Retighten...

Page 40: ...a round or pointed nose Skew Chisel A very versatile tool that can be used for planing squaring V cutting beading and parting off The skew chisel is flat double ground with one side higher than the o...

Page 41: ...e height of the tool rest for optimum chisel height The D4906 12 Swing Away Extension Bed provides extended bed length for turning operations and swings around and attaches to the side of the bed to s...

Page 42: ...d fix the problem before continuing operations Loose faceplate or mounting bolts Damaged center or tooling Worn or damaged wires Loose machine components Any other unsafe condition Daily Clean off dus...

Page 43: ...t your machine is unplugged during all service proce dures If this warning is ignored seri ous personal injury may occur This section covers the most common service adjustments or procedures that may...

Page 44: ...gure 52 Belt access cover opened Pulley Deflection Pulley 1 2 Figure 53 Testing for 1 2 belt deflection 9 Apply downward pressure on belt tension lever to properly tension drive belt then re tighten b...

Page 45: ...he transfer of power from the motor to the spindle Items Needed Qty Hex Wrench 4mm 1 To align motor and spindle pulleys do these steps 1 DISCONNECT MACHINE FROM POWER 2 Open belt access cover 3 Loosen...

Page 46: ...OWER 2 Open belt access cover 3 Carefully bend back any tabs see Figure 55 on tabbed lock washer 4 Position tip of flat head screwdriver against inset on outer lock nut and tap with dead blow hammer i...

Page 47: ...d 5 Tighten replace loose pulley shaft 6 Clean motor let cool and reduce workload 7 Test and replace if at fault 8 Wire motor correctly 9 Test for good contacts correct wiring 10 Test repair replace M...

Page 48: ...orkpiece 3 Reduce spindle speed Page 32 4 Stop lathe and fix interference problem 5 Check clamp levers and tighten if necessary Pages 27 28 6 Align belt pulleys Page 43 7 Shim stand or adjust feet to...

Page 49: ...but it may not match your machine Always use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes a...

Page 50: ...Location of electrical components Power Inverter Reset Button EMERGENCY STOP Button Spindle Speed Tachometer Motor 220V 8 5A 3 Phase 3 HP 1720 RPM Figure 58 Motor junction box and cover Spindle Speed...

Page 51: ...E LA42DWQ 22 5K RPM Sensor DRO Board JD082 REVA 130420 7 3 5 1 1 3 5 7 Control Panel Viewed from Rear J2 J1 13 14 23 24 13 14 23 24 Z1 Z2 5v 1 1 1 1 1 R L1 S L2 T L3 DELTA VFD EL 022E21A Power Inverte...

Page 52: ...RTS Bed Stand Tool Rest Tailstock 4 2 6 5 5 7 1 19 18 14 15 16 17 8 11 12 13 9 22 21 16 16 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 72 72 73 73 74 75 7...

Page 53: ...866015 LOCK WASHER 12MM 46 X1866046 CHUCK GUARD MOUNTING ARM 16 X1866016 FLAT WASHER 12MM 47 X1866047 SET SCREW M6 1 X 8 17 X1866017 TOOL HOLDER 48 X1866048 CHUCK GUARD LOCK COLLAR 18 X1866018 FACEPLA...

Page 54: ...2 113 114 115 116 117 118 120 119 121 122 123 124 125 126 127 128 129 130 131 131 1 131 2 131 3 131 4 131 5 132 133 178 134 135 136 137 177 138 139 140V2 180 141 142 143 143 143 144 145 146 147 148 14...

Page 55: ...SET SCREW M4 7 X 6 158 X1866158 POSITIONING PIN M6 1 X 12 30L 121 X1866121 SPEED CONTROL DIAL 159 X1866159 MOUNTING BLOCK 122 X1866122 POTENTIOMETER TAYEE LA42DWQ 22MM 160 X1866160 TAPER PIN 6 X 20 1...

Page 56: ...untrained users restrict access or disable machine when unattended WARNING Power Supply 220V 1 Ph 60 Hz 20A Motor 3 HP 220V 3 Ph 8 5A Full Load Current Rating w VFD 15 8A Spindle Speeds 60 2300 RPM D...

Page 57: ...Model W1866 For Machines Mfd Since 11 18...

Page 58: ...tape along edges please do not staple Fold along dotted lIne Fold along dotted lIne Woodstock international inc p o box 2309 bellingham Wa 98227 2309 place stamp Here...

Page 59: ...e product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpose are here...

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