Woodward easYgen-1700, Operation Manual

Page 1: ...Operation Manual easYgen 1700 Genset Control 37888A easYgen 400...

Page 2: ...Woodward GmbH Handwerkstr 29 70565 Stuttgart Germany Phone 49 0 711 789 54 510 Fax 49 0 711 789 54 101 stgt info woodward com 2019 Woodward GmbH 2 easYgen 1700 37888A...

Page 3: ...gnaling 15 3 2 1 Alarm Acknowledgment 15 3 3 Operation Modes 16 3 3 1 Operation Mode AUTO 16 3 3 2 Operation Mode MANual 17 3 3 3 Operation Mode STOP 17 3 4 START STOP Operation 17 3 4 1 Start engine...

Page 4: ...This combination of symbol and signal word indicates an immediately dangerous situation that can cause death or severe injuries if not avoided WARNING This combination of symbol and signal word indic...

Page 5: ...creen xx Screen xy Screen xz Menu path The following information and setting refer to a page on the HMI screen or ToolKit located as described here Some parameters settings screens are available only...

Page 6: ...es We expressly reserve the right to raise any further accessory claims 1 3 Service And Warranty Opening the device will nullify any warranty CAUTION Any unauthorized modifications or use of this equi...

Page 7: ...se Improper use of the remote panel unit may cause damage to the control unit as well as to the connected components Improper use includes but is not limited to Operation outside the specified operati...

Page 8: ...ver both the device itself and basics of the overall genset system The dedicated genset system safety instruction must be considered too Prime mover safety WARNING Hazards due to insufficient prime mo...

Page 9: ...ion between easYgens using PLC control or as a network member offers an enhanced system management range additionally supported by easy to implement accessories For even higher challenges in genset co...

Page 10: ...t Alarms Display of current alarms and warnings Digital inputs 1 start request in AUTO 2 High temperature 3 Low oil pressure 4 User defined 5 User defined 6 User defined 7 Lamp test 8 User defined Eme...

Page 11: ...utputs 1 16 Output Y Hi Low Y 1 or 16 Miscellaneous PARAMETER STATUS MENU Miscellaneous Items Parameters Description Total A Run time Starts Total energy Total B Run time Starts Total energy Earth fau...

Page 12: ...Items Parameters Description Temp C Press kPa Volt V Read log Clear Export to Txt Push buttons to manage logged data 12 easYgen 1700 37888A 2 System Overview 2 2 ToolKit SC Status Screens...

Page 13: ...ing process press this button again to stop generator immediately I START MANual mode Start genset MAN Manual Mode Press this key and controller enters into MANual mode AUTO Automatic Mode Press this...

Page 14: ...creen scroll 2 Settings menu Right move cursor Set Confirm Select viewing area Exit 1 Returns to the main menu 2 In settings menu returns to the previous menu Warning Alarm Running Genset Busbar Mains...

Page 15: ...Off Common Alarm acknowledged ON permanently illuminated ON permanently illuminated Shutdown or Trip Warning Alarm acknowledged 3 2 1 Alarm Acknowledgment General notes The alarm acknowledge handling...

Page 16: ...utton on the ToolKit SC remote screen via discrete inputs via interface 3 3 1 Operation Mode AUTO General notes In operation mode AUTO both genset and breakers are under easYgen control The start and...

Page 17: ...on mode MANual both genset and breakers are independent of each other under easYgen control The starting and stopping of the engine are managed using the same procedure as in AUTO mode but without bre...

Page 18: ...cy Mains voltage asymmetry Mains phase rotation fail The AUTO Start procedure runs sub procedures with own timers If the mains is back during the process re connecting the mains has priority The remai...

Page 19: ...Fig 3 Transition Mains to Genset including engine start procedure 19 easYgen 1700 37888A 3 Operation 3 4 START STOP Operation...

Page 20: ...Overfrequency Underfrequency Mains voltage asymmetry Mains phase rotation fail The AUTO Stop procedure is going through sub procedures with own timers If the mains becomes abnormal during the process...

Page 21: ...Fig 4 Transition genset to mains including engine stop stand by procedure 21 easYgen 1700 37888A 3 Operation 3 4 START STOP Operation...

Page 22: ...cribed above 3 5 Transition Procedures 3 5 1 Disconnect during cranking There are three conditions under control to abort the starting of the engine speed sensor generator frequency engine oil pressur...

Page 23: ...Oil pressure Gen frequency 5 Oil pressure Speed sensor 6 Oil pressure Speed sensor Gen frequency 3 5 2 Manual Breaker Transition When the controller is in MANual mode the procedures to switch supply...

Page 24: ...ressed button will be closed Closing signal will last for the Closing time During this time all other breaker signals are suppressed 3 6 Trouble Shooting Symptoms Possible Solutions Controller has no...

Page 25: ...is abnormal Check the connections Check if the COM port setting is correct Check RS 485 connections of A and B are reverse connected Check if the RS485 transfer model is damaged Check if the communic...

Page 26: ...the engine speed has exceeded the pre set value it will initiate a warning alarm 2 Underspeed When the controller detects that the engine speed has fallen below the pre set value it will initiate a wa...

Page 27: ...controller detects that engine temperature has exceeded the pre set value it will initiate a warning alarm 22 Low temperature When the controller detects that engine temperature has fallen below the p...

Page 28: ...controller detects that the genset voltage has fallen below the pre set value it will initiate a shutdown alarm 9 Fail to stop If the engine does not fire after the pre set number of attempts it will...

Page 29: ...nd the selected action is Shutdown 29 Low coolant level Controller initiates shutdown alarm when digital input port has been configured as low coolant level shutdown is active 30 Detonation shutdown G...

Page 30: ...reverse power detection is enabled the controller will initiate a trip alarm if it detects that the reverse power value power is negative has fallen below the pre set value and the selected action is...

Page 31: ...etic Pickup Unit N C Normally Closed break contact N O Normally Open make contact NC Neutral Contactor OC Occurrence Count Operation In general operation State when the genset is running according to...

Page 32: ...Alarms 29 30 C Contact person 6 Customer Service 6 F Functions 9 I Intended use 7 K Keys 13 O Operation 13 Operation Modes 16 P Personnel 7 S Service 6 Symbols in the instructions 4 System Overview 9...

Page 33: ...W Warnings 26 Warranty 6 33 easYgen 1700 37888A Index...

Page 34: ...Woodward GmbH Handwerkstra e 29 70565 Stuttgart Germany Phone Fax stgt info woodward com 49 0 711 789 54 510 49 0 711 789 54 101...