Woodward MicroNet TMR 5009FT, Installation And Hardware Manual

Manual 26518V2 

5009FT Installation/Hardware 

Woodward 

1 

Contents 

W

ARNINGS AND 

N

OTICES

 ............................................................................................................... 3

E

LECTROSTATIC 

D

ISCHARGE 

A

WARENESS

 ...................................................................................... 4

R

EGULATORY 

C

OMPLIANCE

 ............................................................................................................ 5

C

HAPTER 

1.

G

ENERAL 

I

NFORMATION

 .............................................................................................. 7

C

HAPTER 

2.

H

ARDWARE 

D

ESCRIPTION

 ........................................................................................... 8

Introduction ................................................................................................................................................... 8

Main Control Chassis .................................................................................................................................... 8

System Power Supplies (PSM1 and PSM2) ................................................................................................. 9

Module Descriptions .................................................................................................................................... 10

CCT – TouchPanel PC ................................................................................................................................ 15

C

HAPTER 

3.

M

ECHANICAL 

I

NSTALLATION

 ...................................................................................... 17

Storage ........................................................................................................................................................ 17

Unpacking ................................................................................................................................................... 17

Unit Location ............................................................................................................................................... 17

C

HAPTER 

4.

E

LECTRICAL 

I

NSTALLATION

 ....................................................................................... 18

Introduction ................................................................................................................................................. 18

Shields and Grounding ................................................................................................................................ 18

Input Power ................................................................................................................................................. 20

Analog Inputs—TMR Analog Combo Module ............................................................................................. 24

Analog Inputs—TMR 24/8 Analog Module .................................................................................................. 25

Analog Outputs—TMR Analog Combo Module .......................................................................................... 27

Analog Outputs—TMR 24/8 Analog Module ............................................................................................... 27

Actuator Outputs—TMR Analog Combo Module ........................................................................................ 28

Actuator Outputs—Actuator Controller Module........................................................................................... 29

FTM Contact Inputs (F/T Relay–Discrete In) .............................................................................................. 33

FTM Relay Outputs (F/T Relay Outputs) .................................................................................................... 34

Communications ......................................................................................................................................... 41

Control Wiring Diagrams ............................................................................................................................. 42

System Power-Up ....................................................................................................................................... 42

C

HAPTER 

5.

T

ROUBLESHOOTING AND 

M

ODULE 

R

EPLACEMENT

 ..................................................... 44

Introduction ................................................................................................................................................. 44

Main Power Supply (PSM1 and PSM2) ...................................................................................................... 44

Kernel Power Supply (Kernel A/B/C: A1) .................................................................................................... 45

Replacing a 5009FT CPU while Unit is Running ........................................................................................ 46

Analog and Discrete I/O Modules (Kernel A/B/C: A3-A5) ........................................................................... 49

2 Channel Actuator Module (Kernel A/B: A6) ............................................................................................. 51

Termination Modules ................................................................................................................................... 51

Diagnostics .................................................................................................................................................. 52

System Troubleshooting Guide ................................................................................................................... 54

C

HAPTER 

6.

H

ARDWARE 

S

PECIFICATIONS

 ..................................................................................... 57

C

HAPTER 

7.

S

YSTEM 

M

AINTENANCE

 ............................................................................................. 59

Cables and Connections ............................................................................................................................. 59

Fans ............................................................................................................................................................ 59

C

HAPTER 

8.

M

ICRO

N

ET 

TMR

®

C

OMPATIBLE 

P

RODUCTS

 ............................................................... 60

DSLC™ Digital Synchronizer & Load Control ............................................................................................. 61

Real Power Sensor (RPS) .......................................................................................................................... 64

A

PPENDIX 

A.

C

ONTROL 

W

IRING 

D

IAGRAM

..................................................................................... 67

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