Wopa SA0035, User Manual

Page 1: ...User Manual Hoof trimmingcrush SA0035 Version 24 09 14 User manual Hoof trimming crush SA0035 ...

Page 2: ...44 372445 Email info wopa com Website www wopa com Copyright 2014 No part of this publication may be reproduced stored in a search system or transferred in any form whatsoever either electronically or mechanically or by photocopying or recording or in any other way whatsoever without prior written consent from Wopa Constructiebedrijf BV hereinafter in this manual also referred to as Wopa ...

Page 3: ...ration and safety of these operating instructions All persons responsible for assembly installation maintenance and or repair must read and comprehend all these operating instructions The user is responsible for interpretation and use of this manual under all conditions Should you have any doubts or questions regarding the correct interpretation please contact the owner or the supervisor Keep this...

Page 4: ...ise no claims to any other type of loss or costs 2 The warranty is automatically void in case of overdue or poorly implemented maintenance 3 Should you have any doubts regarding maintenance work or should the machine fail to operate correctly contact the supplier 4 The warranty does not apply if the defect is the result of incorrect or negligent use or of maintenance carried out contrary to the in...

Page 5: ...NE 18 4 3 PREPARING FOR TRANSPORTATION 18 5 OPERATION 19 5 1 STARTING UP 19 5 2 EMERGENCY STOP 19 5 3 PRODUCTION 20 5 4 HOOK UP THE FRONT LEG 21 6 MAINTENANCE 22 6 1 MAINTENANCE DIAGRAM 23 6 2 CLEAN THE MACHINE 24 6 3 LUBRICATION OF REAR GATE 24 6 4 CHECK PLAY IN THE WHEELS 25 6 5 PARTS 26 7 DISPOSAL AS WASTE 27 8 APPENDIX 28 8 1 LOGBOOK 28 LIJST MET AFBEELDINGEN FIGURE 1 OVERVIEW SA0035 10 FIGURE...

Page 6: ...ctives 2006 42 EC Machine Directive 2004 108 EC EMC Directive the following standards were taken into account NEN EN ISO 12100 Safety of machinery Basic definitions general design principles NEN EN 349 Safety of machinery Minimum gaps to avoid crushing of parts of the human body NEN EN ISO 13849 1 Safety of machinery Parts of the control systems with a safety function Section 1 General design prin...

Page 7: ...ew of symbols The following symbols are used for all actions that jeopardise the safety of the user and or technician and require caution Attention Hazard High voltage Hazard High temperature Tip Offers quick insight or tips to carry out certain actions more easily and simply ...

Page 8: ...ion Type plate On the machine frame Read the user manual Wear safety goggles when operating machine Wear hearing protection when operating machine On the machine frame Warning pictograms for mechanical and electrical hazards On the machine frame Crushing hazard By the rear gate if present ATTENTION Check regularly whether the pictograms and signs are still clearly recognisable and legible Replace ...

Page 9: ...roduct dimensions Length 3600 mm Width 1850 mm Height 2320 mm Weight 750 kg Electrical connection optional Power supply 1 phase AC National voltage 230 V Fuse required 4 9 A Connected load 0 75 kVA Electrical connection Compacta optional Power supply 1 phase AC National voltage 230 V Fuse required 5 5 A Connected load 0 66 kVA Data for road transport Axial load 750 kg Maximum drawbar load 100 kg C...

Page 10: ...elsewhere in the manual you are referred to the specific sections The design of your crush may differ from the figures below 2 1 Description of the main components SA0035 FUNCTION The SA0035 was developed especially for dairy cattle hoof trimming in the barn The SA0035 is equipped with an axle with a draw bar and is suitable for transport on public roads The main components of the crush are shown ...

Page 11: ...secured to the side with a chain if the chain is too loose the cow can sit on its haunches 5 Front leg support The cow s front leg can be secured to the front leg support with a rope so the leg can be treated Optionally the crush can be equipped with a front leg support with a winch Another option is to equip it with a front leg support with electric winch 5 4 6 7 Transport set axle An axle with m...

Page 12: ...n the switch box on the crush for the rest of the structure and controls of the electrical installation included in the delivery The placement of the control components on your installation may differ from the photo below ATTENTION Work on the electrical installation can only be carried out by a technical expert Figure 2 Overview of the electrical installation the type of hoof trimming crush in th...

Page 13: ...he power supply 2 Emergency stop The emergency stop switches off all operations 3 Relay box A relay box is installed for each drive It contains the control components of the relevant drive 4 Control buttons Each drive has 1 or 2 control panels to operate the following functions depending on the version and or the options available o Front legs up down o Belly strap up down o Hind legs up down o Fr...

Page 14: ... and in good time as prescribed Where work is to be carried out on the installation it must be disconnected from the power supply the power supply must be locked off and the system must be depressurised There is a risk of trapping when operating driven moving parts It is the operator s responsibility to ensure that the installation is only started up when no parts of his own or other people s bodi...

Page 15: ...ation Only work for which proper training has been received must be carried out This applies both to maintenance activities and normal use The operating personnel must be familiar with all potential situations so that rapid and effective action can be taken in an emergency Where a member of operational staff observes defects or risks or is not in agreement with the safety measures this must be rep...

Page 16: ...nd stable substrate Take account of the instructions in Section 3 when carrying out any activity Failure to follow these may lead to serious injury Figure 3 details of conversion from transport set up to working set up No What to do Action Outcome 1 Tip the crush back Tip the crush so that the drawbar is clear of the ground 2 Take tension off the belly belt The belly belt Figure 3 1 holds the draw...

Page 17: ...gure 3 4 up to tension Where no winch is provided there will be no tension on the lever Remove the locking pin Figure 3 10 Turn the winch until the weight is off the wheels and there is no longer any tension on the lever Figure 3 5 Where no winch is provided place your right foot on the wheel and lower the lever Figure 3 5 by hand Ensure that nobody is standing in front of the lever or behind the ...

Page 18: ...ion is coded green yellow The electrical installation including the sockets must be connected in accordance with local regulations The power cable must always be free and nothing must be placed on top of it Replace the power cable immediately if it is damaged 4 3 Preparing for transportation CAUTION Preparing for transportation is the reverse procedure to making ready for use see 4 1 With crushes ...

Page 19: ...ncy stop button must always be pressed in in the event of an emergency All motions will cease following operation of the emergency stop button In order to take the machine back into use after an emergency stop the emergency stop button must first be reset Before resetting the emergency stop button it must be ensured that restarting the moving parts of the machine will not lead to a hazardous situa...

Page 20: ...rear gate Tighten the rump chain around the animal and secure it SA0018 SA0022 Lower the rear gate and secure it with the chain SA0026 In order to avoid the risk of damage to the rear leg ensure that the rear gate is pressed up tightly against the animal 5 Apply the belly belt Place the belly belt under the belly behind the front legs and tighten it Where the optional electrical drive to the belly...

Page 21: ...fasten it to the side of the front leg support using the hook Process the front hoof Release the short tension rope Pull the pin on the side winch towards the hand grip with the index finger to release the rope Unhook the rope See 5 4 8 Loosen the belly belt Reverse the winch and loosen the belt or Allow the belt to drop to the floor electrically optional 9 Release the crush Check that all ropes a...

Page 22: ...from the power supply by pulling out the plug Where a hydraulic accumulator is present this must be depressurised Test the installation on completion of maintenance work or repairs to ensure that it can be used again safely Only trained technical personnel may carry out the maintenance activities described or repair work ...

Page 23: ...tent fitter where damage is visible Check that the left and right front leg ropes are hanging at equal lengths Where these are driven by a single motor Cleaning Clean the machine 6 2 Lubrication Grease nipples on rear gate sliding section Bearing grease 6 3 Other grease nipples Bearing grease Axle and wheels Check play in the wheels 6 4 Check the tyre profile Have this inspected by a competent per...

Page 24: ...service life 6 3 Lubrication of rear gate EXPLANATION The rear gate is slid out with the aid of gas springs fitted to the gate To prevent grease entering the gas springs and causing damage the gate must only be lubricated when it is fully drawn back Figure 5 lubrication of rear gate No What to do Action Result 1 Retract the rear gate Attach the rear leg winch to the rear gate and tighten until the...

Page 25: ...4 09 14 Page 25 of 29 6 4 Check play in the wheels EXPLANATION Raise the wheels from the ground and feel if any play is present If play can be detected this must be corrected by a competent person or otherwise the bearings and seals must be replaced ...

Page 26: ...User manual Hoof trimmingcrush SA0035 Version 24 09 14 Page 26 of 29 6 5 Parts EXPLANATION Consult the website at www wopa com for information on the available options and the parts available to order ...

Page 27: ...9 7 Disposal as waste Oil and components must not be disposed of as domestic waste When replacing components or oil or at the end of the machines service life ensure that all materials are collected and destroyed or reused in a legal and environmentally friendly manner ...

Page 28: ... 8 1 Logbook The logbook must include the following The annual maintenance work Major replacements and any accidents Modifications Tests on emergency stop buttons and safety features Date Carried out by authority technician Description nature of the activities components replaced ...

Page 29: ...User manual Hoof trimmingcrush SA0035 Version 24 09 14 Page 29 of 29 Date Carried out by authority technician Description nature of the activities components replaced ...