ONLY COMPONENTS SUPPLIED BY WORCESTER HEAT
SYSTEMS SHOULD BE USED.
ONLY COMPETENT PERSONNEL SHOULD ATTEMPT
THE CONVERSION.
CONVERSION FROM NATURAL GAS TO LPG SHOULD
NOT BE CARRIED OUT ON APPLIANCES INSTALLED IN
A ROOM OR INTERNAL SPACE BELOW GROUND LEVEL
24kW 28kW
Conversion Kit NG to LPG 7 716 192 288 7 716 192 289
1.
Ensure the gas service cock is turned
OFF
and the electrical
supply is
ISOLATED
.
2.
Refer to the Installation and Service Instructions Section14:
Inspection and Servicing to remove the cabinet front panel
and outer casing.
3.
Follow the dismantling instructions to remove the burner.
Refer to Section: 14.3 Inspection and Servicing.
4.
Remove the burner blades as shown in 15.4.
5.
Replace the burner manifold with a new one supplied in the kit.
6.
Refit burner blades taking care to assure that the cross
lighting strip and blades are correctly fitted and aligned.
7.
Remove the gas valve and replace with the gas valve
supplied in the kit. Refer to the Installation and Servicing
Instructions Section 15- Replacement of Parts.
NOTE:
Replace the fibre washer with one of those supplied
in the kit.
8.
Refit the burner assembly to the gas valve using the other
fibre washer supplied in the kit.
9.
Ensure that the sealing grommet around the burner
manifold is correctly sealed to the boiler casing.
9.
Remove plastic anti-tamper seal and plastic cap from the gas
valve.
10.
Turn on the gas and electricity supplies and follow the
commissioning procedure to confirm gas soundness and
correct boiler operation.
11.
Check and adjust the setting pressures to the values in
Table 1 and adjust if necessary. Refer to the Installation and
Service Instructions Section 12.5 for the setting of the gas
valve and refer to Fig 1.
Ensure that the joints on the gas valve to the burner and
inlet are both checked for gas soundness.
12.
Refit the plastic sealing cap to the gas valve modulating valve
and seal with a dab of paint or similar.
13.
Turn off the boiler and when cool peel off the arrow from the
data plate on the combustion box front panel and re-stick
against the gas type for which the boiler has been converted
and adjusted.
13.
Replace the boiler front panel.
The conversion is now complete.
42
19. Conversion Instructions
NOMINAL BOILER RATINGS (10 Minutes After Lighting)
BOILER ADJUSTED FOR G20 (Natural Gas)
OUTPUT INPUT (Net)
GAS RATE
kW
kW
m bar.
m
3
/h
8.1
9.2
0.7
0.97
28
30.7
13.1
3.25
BOILER ADJUSTED FOR G31 (Propane)
8.1
9.2
2.8
0.38
28
30.7
34.5
1.25
Table 1.
28Si II
BURNER
PRESSURE
NOMINAL BOILER RATINGS (10 Minutes After Lighting)
BOILER ADJUSTED FOR G20 (Natural Gas)
OUTPUT INPUT (Net)
GAS RATE
kW
kW
m bar.
m
3
/h
6.9
7.9
0.9
0.84
24
26.4
12.1
2..8
BOILER ADJUSTED FOR G31 (Propane)
6.9
7.9
3.1
0.32
24
26.4
35.0
1.08
Table 1.
24Si II
BURNER
PRESSURE
Natural Gas: Net Input = Gross Input x 0.901
LPG (Propane): Net Input = Gross Input x 0.922
NOTE:
With longer flue lengths, not using a restrictor, the minimum burner pressure will rise, naturally due to the flue, to 1.1mbar on G20
appliances only.
Injector sizes and markings
G20 Natural gas G31LPG
24kW 1.07 mm
0.65 mm
(marked 107) (marked 65)
28kW 1.12 mm
0.69 mm
(marked 113) (marked 69)
Max
2mm
Allen key
Min
3mm
Allen key
Gas valve
sealing
cap
Burner
pressure
test point
Electrical
connections
modulator
(Blue:Blue)
Minimum /
Maximum
pressure
adjuster -
Allen key*
(see
Note
)
Inlet
pressure
test point
Main gas
valve
connections
*Note:
Clockwise
to increase and
anti-clockwise to
decrease the pressure.
Gas valve bracket
Fig 1. Gas Valve