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— GENERAL INFORMATION

— WARRANTY / PARTS / SERVICE

40 & 60 GALLON TRAILER SPRAYERS

MODELS #LG405STS, LG405DTS, LG407STS, LG407DTS, LG408DTS,  

               LG605STS, LG605DTS, LG607STS, LG607DTS, LG608DTS

— ASSEMBLY

Tools required:

 

1 - 7/16” End Wrench

 

2 - 1/2” End Wrenches

 

1 - Phillips Screwdriver

 

1 - Pliers 

 

1 - Thread Sealant

The purpose of this manual is to assist you in assembling,

operating and maintaining your lawn and garden sprayer.

Please read it carefully as it furnishes information which

will help you achieve years of dependable trouble-free

operation.

Products are warranted for one year from date of purchase 

against manufacturer or workmanship defects.
Your authorized dealer is the best source of replacement 

parts and service. To obtain prompt, efficient service,

always remember to give the following information:
1.  Correct part description and part number.

2.  Model number of your sprayer.
Part description and part numbers can be obtained from the 

illustrated parts list section of this manual.
Whenever you need parts or repair service, contact your 

distributor / dealer first. For warranty work always take your 

original sales slip, or other evidence of purchase date, to 

your distributor / dealer.

Polyethylene Tank

12 Volt Diaphram Pump

2.2 or 4.0 G.P.M.

5 or 7 Nozzle Boom   

Lever Handgun

25 Ft. of 3/8” Hose (handgun)

Pressure Gauge

Adjustable Pressure range (0-60 PSI Max.)   

Assembly / Operation Instructions / Parts

PRECISION SPRAY EQUIPMENT

®

, a divison of Green Leaf, Inc.   9490 N BALDWIN ST   FONTANET, IN 47851   www.workhorsesprayers.com   888-433-6631

a division of Green Leaf, Inc

®

P R E C I S I O N   S P R AY   E Q U I P M E N T

PSE

®

®

WORKHORSE

WORKHORSE

S   P   R   A   Y   E   R   S

by PSE®, a Division of Green Leaf, Inc®

by PSE®, a Division of Green Leaf, Inc®

®

LG405DTS

40 & 60 GALLON TRAILER SPRAYERS

Summary of Contents for LG405DTS

Page 1: ...following information 1 Correct part description and part number 2 Model number of your sprayer Part description and part numbers can be obtained from the illustrated parts list section of this manual Whenever you need parts or repair service contact your distributor dealer first For warranty work always take your original sales slip or other evidence of purchase date to your distributor dealer Po...

Page 2: ...rating systems Once you know how much you are going to spray then determine from the tip chart the spraying pressure PSI and the spraying speed MPH Conditions of weather and terrain must be considered when setting the sprayer Do not spray on windy days Protective clothing must be worn in some cases Be sure to read the chemical label carefully Determining the proper speed of the tractor can be done...

Page 3: ... Reinforcement Strap Right 640436 1 10 Reinforcement Strap Left 640437 1 11 Tongue Retaining Pin 600247 1 12 5 16 18 Hex Nuts 600172 10 13 5 16 18 x 875 Hex Bolt 600269 2 14 5 16 18 x 1 75 Hex Bolt 600109 2 15 5 16 18 x 2 75 Hex Bolt 640423 2 16 5 16 18 x 3 75 Hex Bolt 640424 4 17 1 2 13 Hex Lock Nut 640419 2 18 1 2 13 x 2 75 Hex Bolt 640418 2 19 13 13 13 13 16 16 7 14 14 8 6 3 5 12 10 18 19 11 4 ...

Page 4: ...Leaf Inc 9490 N BALDWIN ST FONTANET IN 47851 www workhorsesprayers com 888 433 6631 PARTS LIST DESCRIPTION PART NUMBER QTY ITEM 15 Inch Tire Assembly 640104 2 1 1 8 Cotter Pin 600108 2 2 5 8 Axle 640405 1 3 3 2 1 1 0 Install Axle through frame as shown 1 1 Install Wheels onto Axle and secure in place with Cotter Pin Assembly Instructions ...

Page 5: ...BALDWIN ST FONTANET IN 47851 www workhorsesprayers com 888 433 6631 PARTS LIST DESCRIPTION PART NUMBER QTY ITEM Tank Lid 600133 1 1 Tank Lid Tether 600134 1 2 Lead Wire Assy w Switch 96 600153 1 3 Drain Cap Assembly 600298 2 4 Wand Holder 640105 2 5 Deluxe Wand with 25ft Hose 600259 1 7 Ecomomy Wand with 25ft Hose 600309 1 8 5 6 4 1 2 3 1 2 3 4 5 6 7 8 ...

Page 6: ...Head Screws and 5 16 Hex Nuts Note the orientation and position of these parts as it is essential for proper assembly 1 1 Install 2 Boom Center Brackets to each end of the 45 Center Boom Section using 5 16 x 2 Pan Head Screws as shown 1 2 Install the Boom Hinge Bolts 5 16 x 2 Pan Head Screws Throught the Boom Center Brackets and the Boom End Brackets as shown in the close up detailed view Secure i...

Page 7: ...19 7 5 7 1 4 20 x 1 75 Bolt 640427 7 5 8 1 4 20 Lock Nut 600107 7 5 9 T38 P Fitting 600142 1 1 10 5 8 Hose Clamp 600120 16 12 11 5 Nozzle Hose Assembly 640434 0 1 12 7 Nozzle Hose Assembly 640435 1 0 13 10 13 1 2 3 1 8 11 11 3 4 5 6 9 3 4 5 6 8 9 Assembly Instructions 3 0 Install Boom Clamps onto the Spray Boom Assembly using 1 4 x 1 75 bolts and 1 4 Lock Nuts Note Boom Clamps should be space 20 a...

Page 8: ...600213 1 3 Gauge 0 100 PSI 600129 1 4 Suction Hose 600285 1 5 10 24 x 1 25 Screw 600130 4 6 10 16 x 3 Screw 600210 2 7 Inline Garden Hose Shutoff Valve 600216 2 8 1 2 Hose Clamp 600288 1 9 QD EL 12 600287 1 10 1 2 Hose Strainer 600286 1 11 1 6 10 5 9 2 8 8 3 4 7 7 Pump To Spray Wand Relief Hose to top of tank To Spray Boom if equipt This lever adjusts the system pressure by relieving liquid back t...

Page 9: ... 600129 1 3 Inline Valve 600216 2 4 QD EL 12 600287 1 5 1 2 Hose Clamp 600288 1 6 10 24 x 1 25 Screw 600130 4 7 10 16 x 3 Screw 600210 2 8 QD Stand Off Screw 600199 2 9 Strainer 600286 1 10 Suction Hose 600285 1 11 Relief Hose Assembly 600213 1 12 4 3 2 9 4 8 5 6 7 1 8 12 11 10 Relief Hose to top of tank This lever adjusts the system pressure by relieving liquid back to the tank Adjusting this lev...

Page 10: ...t an electrician Electrical wiring should only be done by a qualified electrician per local and state electrical codes Recommendations Electrical 1 The PowerFlo series pumps are designed for intermittent duty Make sure that OFF periods are sufficient Refer to Rapid ON OFF Operation Consult the factory for particular data and design criteria 2 Be sure power supply used is adequate for the applicatio...

Page 11: ...Ensure switch is in the on position Check in line fuse and or fuse in car adapter end Ensure correct voltage 10 12 13 volt Low flow or no flow at all what should I check Check for a clogged suction hose and or suction strainer Often you will need to clean the suction strainer Check for proper voltage Is there a fuse for the sprayer Yes either an in line fuse a fuse located in the car adapter housi...

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