Workhorse Powerhouse Quartz 2608, Owner'S Manual

Page 1: ...Owner s Manual Powerhouse Quartz Dryer 3730 E Southern Avenue Phoenix AZ 85040 USA 800 778 8779 Workhorseproducts com 1 ...

Page 2: ...nstalling the Legs 7 Step 2 Attaching the Support Struts 10 Step 3 Attaching the Outfeed 11 Step 4 Attaching the Infeed 12 Step 5 Installing the Belt 13 Step 6 Adjusting the Belt Tracking System 14 Step 7 Installing the Reflectors 15 Step 8 Connecting to the Engine 16 VI Elements 17 VII Controls 18 VIII Recirculation System 19 IX Ventilation 20 X Temperature Control Programming 21 XI Wiring Diagra...

Page 3: ...present Even though our pack aging has been designed to handle normal shipping conditions we cannot foresee damages done by the car rier We will not be responsible for damages that occur during transportation If there are damages immediately notify the driver file a claim with the carrier and call Workhorse Products The Importance of the Owner s Manual The purpose of the Owner s Manual is to famil...

Page 4: ...nsions 96 x 41 x 32 PQ 2608 Belt Size 30 x 11 Production Capacity 400 500 hr Dimensions 132 x 41 x 32 PQ 3011 Belt Size 52 x 8 Production Capacity 400 500 hr Dimensions 96 x 60 x 32 PQ 5208 Belt Size 40 x 13 Production Capacity 600 800 hr Dimensions 156 x 50 x 32 PQ 4013 Belt Size 52 x 17 Production Capacity 1000 hr Dimensions 204 x 60 x32 PQ 2608 ...

Page 5: ...6 Hex Bolt 5 16 18x 3 4 41 HB 3125 10 QTY Description Part Number 2 Cross Braces 2608 6 Reflectors 82118 1 Treading Pin 99 2375 8 Hex HD Bolt 1 4 20 x 2 1 2 41 HB 250 95 16 Lock Washer 43 LOK 250 30 38 Flat Washer 43 FLT 250 30 The part numbers will differ depending on the specific model being assembled In this manual a 2608 Powerhouse Quartz dryer is being assembled The part number will not match...

Page 6: ...D ELECTRICIAN 4 Never alter the internal wiring of this machine 5 Never place any item other than the stock to be cured or dried on this dryer s conveyor belt Do not overload the belt 6 Do not let the conveyor belt track off the conveyor drive rollers 7 Keep all loose articles including clothing hair jewelry etc away from the conveyor belt 8 Never leave the machine unattended when it is operating ...

Page 7: ...nside of the dryer Make sure the nut is very loose because the bolt has to be able to move when the base is lifted Repeat steps 1 2 for the other leg on the same side 3 Using two people lift the dryer to expose the leg The bolt will fall to the very bottom of the J where a third person will tighten it Use a 9 16 socket wrench on the bolt and a 9 16 wrench on the nut The two people holding the drye...

Page 8: ...will be leveled Just like steps 1 2 insert a bolt and nut loosely into the J 6 With two people lifting let the bolt fall to the bottom of the J and the third person tightens the nut and bolt with a socket wrench and a wrench Insert the bolt and nut into the other side while the dryer is still lifted Tighten the last leg 7 The dryer is leveled after all four legs have been tightened The bolt should...

Page 9: ...Tighten a 5 16 flange nut onto the other side of the bolt located inside of the dryer Tighten the bolt and nut with a socket wrench and wrench Repeat steps 8 9 for the other side panel on the same leg 10 Repeat steps 8 9 for the other three legs In total eight holes should be filled with the designated nut and bolt 11 At this point the legs should match the photo above The J and the two side panel...

Page 10: ...inally was and the second hole below it 3 Reinsert the hex bolt with a lock washer and flat washer into its original position at the bottom of the J which will be the top of the strut 4 Tighten a flange nut onto the other side of the bolt located in side of the dryer Install the other hole on the bottom of the strut Then install the other end to fully install the strut 5 Repeat steps 1 4 to instal...

Page 11: ...rench 1 The outfeed arm with the belt motor belongs on the left side of the dryer With another person lift the arm and slide it into the dryer while aligning the four holes 2 While still holding the outfeed arm thread a hex bolt 1 4 20 x 1 2 with a flat washer into all four of the holes 3 Tighten all four holes with a 7 16 socket wrench Repeat steps 1 3 for the other side of the arm on the other s...

Page 12: ... With another person lift the arm and slide it into the dryer while aligning the four holes 2 While still holding the infeed arm thread a hex bolt 1 4 20 x 1 2 with a flat washer into all four of the holes 3 Tighten all four holes with a 7 16 socket wrench Repeat steps 1 3 for the other side of the arm on the other side of the dryer 3730 E Southern Avenue Phoenix AZ 85040 USA 800 778 8779 Workhors...

Page 13: ...brace through the lower slot on the roller rail assembly Guide the belt through the oven chamber so it continues through the lower slot and over the lower cross brace 3 Thread the belt until both ends meet on the infeed roller 4 To install the belt it may be required to adjust the belt tracking This is done by turning the tension bolt clockwise to tighten or counterclockwise to loosen Belt trackin...

Page 14: ...e rollers Turn the tension bolts clockwise to tighten the belt in that corner or turn the bolt counter clockwise to loosen the belt in that corner If the belt is tracking to the right turn the tension bolt clockwise in 1 4 increments If the belt is tracking to the left turn the tension bolt clockwise in 1 4 increments Continue using the right and left tension bolts until the belt is centered Adjus...

Page 15: ...elements Remove all of the packaging and insulation off of the elements because they could be a potential fire hazard DO NOT TOUCH THE ELEMENTS 2 Place a reflector over every element The element fits into the notches that are on the sides of the dryer 3 Place all six reflectors over all six elements 4 With another person place the covers back on top of the dryer 5 Insert a hex bolt 1 4 20 x 2 1 2 ...

Page 16: ...CODES Failure to do so may re sult in damage to the unit building or cause serious injury Before any electrical connections are made verify all safety precautions have been taken to ensure the safety of all shop personnel The dedicated breaker providing power to the dryer MUST BE OFF AND USE OF A SER VICE LOCKOUT TAG IS REQUIRED This will prevent anyone from turning on the power as the connections...

Page 17: ...ide of the elements mounted in a similar manner When installing new elements it may be necessary to adjust the buss bar spacing Loosen the 2 center nuts on the insulator plate in Image 2 to adjust the buss bar accordingly ALL HARDWARE MUST BE SECURELY FASTENED TO ENSURE PROPER CONTACT AND PREVENT DAMAGE TO THE ELEMENTS OR THE DRYER Dryer Element Count Voltage Wattage each PHQ 2608 6 230V 1400 PHQ ...

Page 18: ...en the dryer is coming up to temperature a small green indicator light labeled OUT will be illuminated The factory recommended initial temperature setting is 310 degrees Fahrenheit See page 28 29 for detailed functions 6 Main Disconnect Controls the main input power to the dryer When the main disconnect for the dryer is turned on red handle up the belt recirculation motor cooling motor and tempera...

Page 19: ...nd down through the quartz element banks The radiant heat from the elements is now transferred into the air converting it into convection heat General use of the dryer will cause lint and debris from garments and the surrounding atmosphere to collect inside the internal air chambers Locate the blower motor mount ed externally on the bottom of the heat chamber Remove the two screws securing the mot...

Page 20: ...ng For longer duct lines to the outside of the building or if local building codes require roof top ventilation inline duct boosters may be used An additional hood may also be installed on the infeed side of the dryer It is recommended that the ventilation system is professionally installed in compliance to all local building codes to ensure the safety of all shop personnel Please call Workhorse P...

Page 21: ...Temp Control Programming 3730 E Southern Avenue Phoenix AZ 85040 USA 800 778 8779 Workhorseproducts com 21 ...

Page 22: ...Temp Control Programming 3730 E Southern Avenue Phoenix AZ 85040 USA 800 778 8779 Workhorseproducts com 22 ...

Page 23: ...Wiring Diagram 3730 E Southern Avenue Phoenix AZ 85040 USA 800 778 8779 Workhorseproducts com 23 ...

Page 24: ...Wiring Diagram 3730 E Southern Avenue Phoenix AZ 85040 USA 800 778 8779 Workhorseproducts com 24 ...

Page 25: ...Wiring Diagram 3730 E Southern Avenue Phoenix AZ 85040 USA 800 778 8779 Workhorseproducts com 25 ...

Page 26: ...Wiring Diagram 3730 E Southern Avenue Phoenix AZ 85040 USA 800 778 8779 Workhorseproducts com 26 ...

Page 27: ...Wiring Diagram 3730 E Southern Avenue Phoenix AZ 85040 USA 800 778 8779 Workhorseproducts com 27 ...

Page 28: ...Wiring Diagram 3730 E Southern Avenue Phoenix AZ 85040 USA 800 778 8779 Workhorseproducts com 28 ...

Page 29: ...Wiring Diagram 3730 E Southern Avenue Phoenix AZ 85040 USA 800 778 8779 Workhorseproducts com 29 ...

Page 30: ...Wiring Diagram 3730 E Southern Avenue Phoenix AZ 85040 USA 800 778 8779 Workhorseproducts com 30 ...

Page 31: ...Wiring Diagram 3730 E Southern Avenue Phoenix AZ 85040 USA 800 778 8779 Workhorseproducts com 31 ...

Page 32: ...Wiring Diagram 3730 E Southern Avenue Phoenix AZ 85040 USA 800 778 8779 Workhorseproducts com 32 ...

Page 33: ...Wiring Diagram 3730 E Southern Avenue Phoenix AZ 85040 USA 800 778 8779 Workhorseproducts com 33 ...

Page 34: ...ve and no other warranty whether written or oral is expressed or implied Workhorse Products specifically disclaims the implied warranties of merchantability and fitness for a particular purpose Equipment manufactured or sold by Workhorse Products is warranted against defects in workmanship and materials for a period of one year from receipt by cus tomer All warranties initiate from date of shipmen...