World Cat 230CC, Owner'S Manual

Page 1: ...OWNER S MANUAL 2740GBE ...

Page 2: ... to come We have made every effort to ensure you and your family are safe enjoy the unique features of a World Cat and continue to love the World Cat ride that no other boat company can offer If you should ever need assistance with the care maintenance or operation of your boat then please visit our website at WorldCat com to find contact information for your nearest Factory Authorized Dealer Once...

Page 3: ...ee Chapter 5 on Performance 12 4 6 4 Returning 13 4 7 Trailering 13 4 8 Anchoring 13 4 9 Shallow Water 14 4 10 Emergency Situations 14 4 10 1 Emergency Stop Switch 14 4 10 2 Communication 14 4 10 3 Rendering Assistance 14 4 10 4 Reporting Accidents 14 4 10 5 Weather 14 4 10 6 Towing 15 4 11 Carbon Monoxide CO 15 Chapter 5 Performance 16 5 1 Overview 16 5 2 Motor Trim 16 5 2 1 Bow Up Condition 16 5...

Page 4: ...ergency Parallel 29 6 6 2 Anchor Windlass 30 6 7 Battery Selection 30 6 8 Battery Care 30 6 8 1 Safety 31 6 8 2 Exposure 31 6 9 Wiring and Circuit Protection 31 6 10 Control System 31 6 11 Accessories 32 6 11 1 Navigational Lights 32 6 11 2 Cockpit Lights 32 6 11 3 Cabin Console Lights 32 6 11 4 Spreader Lights 32 6 11 5 Bilge Pump Float Switch 32 6 11 6 Raw Water Pump 32 6 11 7 Freshwater Pump 33...

Page 5: ...ttery Layout and Management 52 10 1 2 Voltage Sensor Relay VSR 52 10 1 3 Additional Emergency Parallel 52 10 1 4 Bilge Pumps Float Switches 52 10 1 5 Freshwater System 53 10 1 6 Seacocks 53 10 1 7 Livewell System 53 10 1 8 Raw Water System 54 10 1 9 Marine Head 54 10 1 10 Stereo 56 10 1 11 Windlass Deck Switch Maintenance 56 10 2 Maximum Horsepower Rating 56 10 3 Operation of Optional Equipment 56...

Page 6: ...formation Upon purchasing your new World Cat your dealer is responsible for completing the warranty card and returning a copy to the factory The dealer should provide you with a copy to keep in a secure place so it can be referenced quickly in the event of a warranty issue Please read your written warranty 1 3 Dealer Responsibilities Our dealers are an extension of the factory and we expect them t...

Page 7: ...ion Number HIN which is located on the starboard side of the transom Information regarding the dealership owner and the factory installed accessories will be recorded to help you should a problem arise Also you will receive a survey to rate your purchasing experience and the initial impressions of our company We ask that you join our family of owners and let us know your feelings about the purchas...

Page 8: ...rtant for your Authorized Dealer to provide fast and accurate service To locate an authorized dealer call 866 485 8899 or email service worldcat com BOAT ENGINES TRAILER DEALER Model Make HIN Model Purchase Date Serial Port Make Delivery Date Serial Stbd Model Ignition Key Propeller Make Model Serial Port Name Dealer Phone Door Key Propeller Diameter Pitch Serial Stbd Salesman Service Manager ...

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Page 11: ...y federal and state law to be registered in the state where they are primarily used Registration numbers and validation stickers must be displayed per regulations and a certificate of registration must be on board while the vessel is being operated When traveling away from your home waters contact authorities at your destination to determine if any additional registration is required Some areas re...

Page 12: ... certified by the NMMA With this tag you are assured your fuel system electrical system lighting ventilation and steering are not only in compliance with the US Coast Guard regulations but also meet the more stringent standards of the NMMA The National Marine Manufacturer s Association is a national trade organization serving all elements of the recreational boating industry including manufacturer...

Page 13: ...unction of all safety equipment onboard You should never be the only person capable of safely operating your vessel 4 5 1 Oil and Hazardous Substances The Federal Water Pollution Control Act prohibits the discharge of oil or hazardous substances which may be harmful into U S navigable water Vessels 26 in length and over must display a placard at least 5 x 8 made of durable material The placard mus...

Page 14: ...ur waters for future generations Prepare your boat for loading before moving to the dock Quickly pull your vessel from the water and move away from the ramp to complete the preparation for trailering Verify that trailer systems are working properly and all items are secured before leaving Wash the boat and perform general maintenance upon returning home See instructions in Chapter 5 As stated abov...

Page 15: ...etc as long as it does not endanger your vessel or its passengers 4 10 4 Reporting Accidents Federal regulations require that operators involved in an accident file a written account of the situation within 48 hours Reports should be submitted to the State Boating Law Administrator You can obtain forms through the USCG or local authorities i e harbor patrol sheriff or police offices In the event t...

Page 16: ...tant considerations when dealing with boating safety is carbon monoxide Commonly referred to as CO carbon monoxide is a colorless odorless and tasteless gas emitted from any engine exhaust Including inboards and outboards A CO particle is close in weight to the air we consume therefore it does not rise or fall in the atmosphere but accumulates in enclosed spaces Boat owners with enclosed heads cab...

Page 17: ... listing condition imagine an X connecting the starboard engine to the port bow and port engine to the starboard bow see drawing below 5 2 1 Bow Up Condition To correct a bow up condition on the port sponson adjust the motor trim down on the starboard engine This will help the starboard sponson to rise and level the vessel If moving to the lowest trim setting on the starboard engine does not corre...

Page 18: ...in the excellent steering characteristics of your boat occasionally you will need to adjust the steering system to realign the motors known as motor toe To do so follow these instructions Using the helm center the starboard motor Find the steering system valve located under the inspection port on the center of the transom Open the valve by rotating it 90 degrees the handle will be parallel to the ...

Page 19: ... s Manual 18 5 6 Steering System Diagram Standard This is a representation of a typical World Cat Glacier Bay Edition steering system The lengths of the steering hoses will vary depending on the model you have 5 6 STEERING SYSTEM DIAGRAM STANDARD ...

Page 20: ...he shaft to prevent it from moving back into the cylinder have someone turn the wheel clockwise until a steady stream of oil flows through the fitting Close bleed fitting 1 Step 3 Open the bleed fitting labeled 2 and pull the cylinder shaft all the way out on the fitting 2 side Holding the shaft to prevent it from moving back into the cylinder have someone turn the wheel counter clockwise until a ...

Page 21: ...rovides automobile like steering on your catamaran The unit is installed in the console between the helm and steering rams The power for the unit is connected to the port and starboard key switch If you choose to troll with only one engine your power assist will still be operational 5 8 POWER STEERING SYSTEM DIAGRAM ...

Page 22: ... from the Power Assist Pump Place dust cap back on bleeder valve Step 2 Attach the four lines to each of the bleeder valves on the steering cylinders Open each of the four bleeder valves Turn Power Purge ON Turn the steering wheel slowly 20 times clockwise then slowly 20 times counter clockwise Step 3 With Power Purge turned ON move both engines through their full range of motion This will help re...

Page 23: ...e your boat in adverse sea conditions When traveling into the wind changing your direction a few degrees to allow one sponson to settle before the other can make the ride smoother and allow for increased speed In a rough chop with short wave intervals increasing your speed may allow the boat to skim across the tops of each wave This will result in a smoother ride Steer to avoid larger swells and b...

Page 24: ...ude the distance required to stop the boat at various speeds Use the information provided in section 6 of the Sportfish Cruisers Yachts Owner s Manual for more information on boat handling 5 9 Performance Factors Proper setup and maintenance of the systems on your boat is important to ensuring proper performance but be aware they are not the only factors which affect it Several things which contri...

Page 25: ...xamples of things which can affect your vessel Fuel levels change throughout the day and greatly affect the attitude of your boat When necessary make adjustments to engine trim and load distribution to compensate for fuel usage 5 9 5 Marine Growth If you store your boat in the water or fail to clean it after each trip the existence of marine growth can contribute to a loss of performance A decline...

Page 26: ...ged and correctly rated fire extinguisher nearby 6 2 2 During Fueling Use common sense and obey all safety regulations related to fuel handling Avoid static sparks by maintaining contact between the fuel nozzle and fuel fill 6 2 3 After Fueling Secure the fuel cap and inspect for leaks Clean up any spilled fuel and dispose of the cleaning material accordingly Do not store fuel soaked ma terial on ...

Page 27: ...an The fuel water separators are installed between the tank pickup and the engine The filters can be accessed through the port starboard access panels in the aft cockpit area Inspect these filters regularly and replace when needed 6 3 1 Fuel System Benefits Automotive style refueling Automotive Nozzle shut off for overfill protection reducing the possibility of accidental fuel spills Fuel nozzle r...

Page 28: ... tank is filled when the fuel fill nozzle has shut itself off the second time Attempting to fill the tank past this point may cause some of the components to not function properly or malfunction What does the IFDV do The integrated fuel demand valve used in conjunction with integrated fuel systems is for below deck use eliminates pressurized fuel from reaching fuel distribution lines the engine an...

Page 29: ...s lean Engine does not draw fuel properly Find possible leakage points and take corrective action Fuel line leak from tank to engine replace components as needed IFDV O Ring replace O Ring Pick up Tube O Ring replace O Ring IFDV replace IFDV 6 3 7 Troubleshooting Tips 6 3 8 Integrated Fuel Demand Valve Components 6 3 6 Pressure Relief Fuel System Diagram ...

Page 30: ...your batteries a management system is installed on your boat This system enables you to engage or disconnect the batteries distribute electrical charge and parallel batteries in the event of a failure NOTICE The use of improper gasoline or additives can damage your fuel system and is considered mis use of the system Damage caused by improper gasoline or additives WILL NOT be covered under warranty...

Page 31: ...ld be secured in a non metallic tray and insulated boots should cover the terminals Depending on the style of battery you choose inspect the electrolyte and perform routine maintenance as suggested by the manufacturer Remove corrosion from the terminals quickly to prevent failure Use a stiff brush and a solution of water and baking soda to remove corrosion then grease the terminals to prevent furt...

Page 32: ...underway Doing so may result in damage to your boat s electrical system and the engine s alternator 6 9 Wiring and Circuit Protection Your World Cat is wired using marine grade tin coated copper wire instead of standard copper wire Tin coated copper is manufactured to withstand the harsh saltwater environment better than standard copper which is used for residential applications Environmentally se...

Page 33: ...operated manually or automatically by the float switch The float switches are connected to the fuses along the top of the battery management panel 6 11 6 Raw Water Pump Supplies pressure to the raw water system It contains a pressure switch similar to a residential well pump You can leave this appliance on at all times while underway For customers unfamiliar with electrical systems World Cat recom...

Page 34: ...d to the pump using a tie strap and must be disconnected prior to removing the pump The livewell pump draws water through the strainer mounted on the inboard side of the port sponson A seacock is installed between the pickup and the pump to allow you to seal the system between use or in the event of a plumbing failure To operate the livewell first verify that the seacock is in the open position th...

Page 35: ...e switch will be needed to add the aftermarket windlass Please refer to the windlass s user manual provided in the Owner s Portfolio for proper installation NOTICE Windlasses used incorrectly could cause harm to equipment or crew Windlasses should be used with care and treated with respect Lewmar windlasses are designed and supplied for anchor control in marine applications and are not to be used ...

Page 36: ...l For additional information and specific operating instructions refer to your Yamaha owner s manual 6 13 Plumbing System The intake and discharge of water is integral to several of the features and accessories provided on your boat including livewells fishboxes sanitation devices and water systems World Cat installs the plumbing components for these systems using high quality marine hoses and sta...

Page 37: ...oat thoroughly after cleaning 7 2 2 Waxing Similar to automotive finishes gelcoat will begin to fade over an extended period of time Constant exposure to environmental pollutants will result in a loss of shine However it is possible to restore the original luster and color using a polishing compound mild abrasive or a rubbing compound harsh abrasive Each will remove scratches discoloration and hel...

Page 38: ...warranty Your dealer can provide information on bottom painting to protect against environmental toxins in your area Anti fouling paints are made to dissolve over time so inspect and clean the hull bottom annually and recoat when necessary WARNING Gelcoat and the chemicals used for its application and cleanup are extremely flammable and toxic Follow all handling and mixing instructions provide for...

Page 39: ...hroughout your vessel World Cat uses only 316 marine grade stainless hardware and anodized aluminum to provide you with years of service however these metals can deteriorate and fail if improperly cared for Upon returning clean all hardware using a mild detergent and rinse thoroughly with fresh water Avoid using abrasive cleaners or chlorine based products as they will remove the metal s protectiv...

Page 40: ... Inspect the batteries and charge fully to prevent damage during storage Disconnect the cables and apply a coat of grease to the terminals to prohibit corrosion Inspect all plumbing components and connections to prevent leaks Replace any damaged hoses Drain all lines and devices to prevent damage from freezing Lubricate valves to maintain proper operation Use the manufacturer s recommendations for...

Page 41: ...otect hardware X Clean exterior upholstery X X Clean cabin interior upholstery X Flush engines with fresh water X Spray metal components in bilges X Clean bilge X X Check bilge for leaks X X Inspect steering controls X Inspect fuel systems for leaks X Replace fuel filters X X Lubricate fuel fill o rings X Inspect fire extinguisher X Test bilge pump auto switches X X Check battery electrolyte servi...

Page 42: ...2020 World Cat Glacier Bay Edition 2740 Owner s Manual 41 7 11 Maintenance Log Service Date Engine Hours Dealer Service Repairs ...

Page 43: ...2020 World Cat Glacier Bay Edition 2740 Owner s Manual 42 7 12 Lewmar Provided By Lewmar ...

Page 44: ...2020 World Cat Glacier Bay Edition 2740 Owner s Manual 43 ...

Page 45: ...2020 World Cat Glacier Bay Edition 2740 Owner s Manual 44 ...

Page 46: ...2020 World Cat Glacier Bay Edition 2740 Owner s Manual 45 ...

Page 47: ...ite by boat and time the trip Learn what possible delays you may encounter when evacuating drawbridges boat traffic etc Photograph your boat and surroundings Keep a list of all equipment on board Keep a list of all equipment that will be removed during storm preparations Keep a complete set of records for your boat at home Give the marina operator the name and number of your absentee skipper Give ...

Page 48: ...two pennants If no permanent mooring is available use two storm anchors at 45 degree angles Strip all removable items including spare rigging Clear self bailing cockpit drains Close all thru hull fittings Remove portable fuel and oil storage containers Remove ship papers Shut off fuel tanks Leave auto bilge pump on Check openings to ensure boat is watertight _______________________________________...

Page 49: ...heck openings to ensure boat is watertight Use 3 or 4 substantial anchors and good tie rope Tie your boat high on the mainland to a substantial tree or similar structure Do not tie parallel to the bank Keep a navigable passage at your stern to allow other boats passage Use enough line to allow for storm surge Leave enough room between your boat and others to allow for swing Take valuables off ____...

Page 50: ... of one 1 year following the date of purchase by the original retail owner Under no circumstances will World Cat warrant the engine trailer or electronics II WARRANTY LIMITATIONS THIS LIMITED WARRANTY DOES NOT COVER THE FOLLOWING 1 Defects and or damage arising out of engines transmissions running gear and outdrives metal plating or finishes windshield breakage and leakage due to seal and or caulk...

Page 51: ...SOLVE OUR DIFFERENCES ARE REQUIRED TO ATTEND WE WILL PAY THE COSTS OF MEDIATION BUT WORLD CAT WILL NOT BE RESPONSIBLE FOR TRAVEL EXPENSES OTHER COSTS OR ATTORNEY FEES YOU AND WORLD CAT WILL SELECT A MUTUALLY AGREEABLE MEDIATOR TOGETHER IF WE CANNOT AGREE THEN ANY JUDGE WITH POTENTIAL JURISDICTION OVER THE CASE WILL SELECT THE MEDIATOR THE MEDIATION WILL BE AT A MUTUALLY AGREEABLE LOCATION BUT IT W...

Page 52: ...hey are performed X NO WAIVER OF THESE TERMS The terms conditions limitations and disclaimers contained herein cannot be waived except by a management level employee of World Cat Any waiver we give shall be in writing Neither the dealer nor any service sales and or warranty representative of World Cat are authorized to waive and or modify these conditions limitations and or disclaimers XI NOTICE A...

Page 53: ...he cranking battery voltage falls below 12 8 volts It is common for the VSR to cycle ON and OFF during operation However constant cycling could indicate a problem in the system and should be checked by your dealer 10 1 3 Additional Emergency Parallel As an additional feature the 2740 management panel contains a secondary EMERG PARALLEL switch It allows you to mechanically link the starboard cranki...

Page 54: ...n be reached through the inspection port in the motorwell The wiring is secured to the pump using a tie strap and must be disconnected prior to removing the pump The livewell pump draws water through the strainer mounted on the inboard side of the port sponson A seacock is installed between the pickup and the pump to allow you to seal the system between use or in the event of a plumbing failure To...

Page 55: ...ment panel located on the aft vertical wall of the console headliner Power is supplied to this panel through a 25 amp breaker located on the battery management panel Water is supplied to the system from the freshwater tank therefore to operate the toilet the freshwater system must be pressurized A solenoid installed near the head inlet prevents water from filling the bowl prior to each use The mac...

Page 56: ...ties in your region to determine the proper method for waste disposal Deck Pump Out Upon returning use the following instruction to empty the holding tank Remove the cap from the deck pump out fitting located on deck outboard of the helm position Use the vacuum hose at the pump out station to clean the tank then remove the hose and replace the deck fitting Overboard Discharge Use the following ste...

Page 57: ...iper is motion 10 3 3 Heavy Duty Stainless Steel Lifting Eye The lifting eye option allows the boat to be lifted from the stern port and starboard transom eyes as well as the heavy duty stainless steel lifting eyes located on the port and starboard bow deck When lifting from these points your straps or cables must be attached so they are vertical and in line above these four points Spreader bars a...

Page 58: ...Bay Edition 2740 Owner s Manual 57 10 4 System Diagrams 10 4 1 Access Plate and Rigging Tube Diagram 2018 World Cat Glacier Bay Edition 2740 Owners Manual Page 8 59 SYSTEM DIAGRAMS 9 3 6 Access Plate and Rigging Tube Diagram ...

Page 59: ...2020 World Cat Glacier Bay Edition 2740 Owner s Manual 58 10 4 2 Water System Diagram 2018 World Cat Glacier Bay Edition 2740 Owners Manual Page 8 60 9 3 7 Water System Diagram ...

Page 60: ...2020 World Cat Glacier Bay Edition 2740 Owner s Manual 59 10 4 3 Thru Hull Diagram 2018 World Cat Glacier Bay Edition 2740 Owners Manual Page 8 61 9 3 8 Thru Hull Diagram ...

Page 61: ...2020 World Cat Glacier Bay Edition 2740 Owner s Manual 60 Notes ...

Page 62: ...07 2018 2019 World Cat All rights reserved Tarboro NC WorldCat com 2740GBE ...