Wrangler 2016 AB, Operation Manual

.

ACCORDINGLY, WILL RESULT IN BATTERY 

DAMAGE, AND VOID THE WARRANTEE. 

 
The battery charger is fully automatic.  Simply plug the 
charger into a suitable wall outlet, and the charger will 
charge the batteries.  The green 100% LED will be 
continuously illuminated when the charge cycle is 
complete. 
  A bubbling, or boiling sound coming from the 
batteries during the last few hours of the charge is 
normal.  The batteries may be warm, but not too hot to 
touch. 
  The charger will maintain the proper battery voltage 
as long as it is plugged in (maintenance mode). 

 
Equalizing the batteries (Flooded only) 

The batteries should be equalized once every 30 days 
for maximum battery runtime and life. 

To equalize the batteries: 



  Plug in the charger, and fully charge the batteries 

(until the green 100% LED is on continuously).  



  Unplug the charger from the wall outlet, then plug 

it back in. 



  The charger will run for 2hrs, holding the 

batteries at a constant voltage, and equalizing 
each cell. 

Battery Do’s and Don’ts

: 

a.  You do not have to fully discharge the batteries 

before charging.  They do not have a “memory”. 

b.  Plug the charger in anytime the machine is not in 

use. 

c.  NEVER let the electrolyte level fall below the tops 

of the plates (flooded cell batteries).  This will 
damage your batteries almost immediately, and 

void the battery warrantee.  They can tell if this 
happened. 

d.  NEVER refill the batteries with well or tap water 

(flooded cell batteries). 

e.  NEVER overfill the batteries (flooded cell batteries). 
f.  NEVER let the batteries sit discharged overnight 

(or between shifts). 

g.  ALWAYS check the electrolyte level about every 3 

or 4 charge/discharge cycles BEFORE 
CHARGING. 

h.  ALWAYS refill the batteries with distilled water (if 

needed) AFTER CHARGING. 

i.  ALWAYS fully recharge the batteries after use (until 

the green LED comes on). 

j.  ALWAYS equalize the batteries 

(Flooded only)

every 30 days. 

k.  NEVER OVER DISCHARGE! 
l.  NEVER charge GEL batteries with the charger set 

to FLOODED/AGM. 

m. NEVER charge FLOODED/AGM batteries with the 

charger set to GEL.  

EXCEPTION-TROJAN 

AGM’S TO BE CHARGED WITH GEL SETTING.

Opportunity Charging 

Opportunity charging is charging the batteries when 
an opportunity presents itself, such as during breaks, 
and is done 

in addition to a full charge cycle

. 

  Opportunity charging is recommended, as this extra 
charging time will help raise the operating voltage of 
the batteries, and will help ensure maximum runtime 
and cycle life.

NOTE:

 If battery charger is unplugged before the 

charging cycle is completed, it may take up to five 
minutes before the machine to be able to be turned on

NOTE:  Trojan AGM batteries should be charged with the GEL setting. 
**The charger has been tested on batteries from the following manufacturers: 



Trojan flooded cell 



US Battery flooded cell 



Deka flooded cell 



 Crown 

gel 



 Concord 

gel 



 Discover 

AGM 

Battery Types 

NSS Part Number 

Crown Part 

Number 

Battery Volts 

System Volts 

Amp Hour 

 Battery Type 

Setting   

4491061 1-1470  12 

36 

210 

Flooded/AGM 

3390361 

1-1435 

6 

24 & 36 

235 

Flooded/AGM 

2392111 1-1427  12 

24 

115 

SPE CURVE 0 

6393651 1-1428  12 

24 

145 

SPE CURVE 0 

2392731 1-12145  12 

24 

100 

SPE CURVE 1 

6491931 

1-1437 

6 

24 & 36 

200 

GEL 

2691501 1-1450 

6 

36 

350 

Flooded/AGM